AD30 Underground Articulated Truck

Overview

Specifications

Benefits & Features

Standard / Optional Equip.

Overview

AD30 Underground Articulated Truck

The AD30 underground articulated truck is designed for high production, low cost-per-ton hauling in smaller underground mining applications. Rugged construction and easy maintenance guarantee long life with low operating costs. Engineered for performance, designed for comfort, built to last.
Specifications

Engine

Engine Model
Cat® C15 ACERT™
Cat® C15 ACERT™
Gross Power – SAE J1995
408 hp
304 kW
Net Power – SAE J1349
377 hp
281 kW
Benefits & Features
Power Train – Engine
The Cat C15 Engine is built for power, reliability and efficiency.
» Learn More


Power Train – Transmission
More power to the ground for greater productivity.
» Learn More


Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
» Learn More


Specifications

Engine

Engine Model
Cat® C15 ACERT™
Cat® C15 ACERT™
Gross Power – SAE J1995
408 hp
304 kW
Net Power – SAE J1349
377 hp
281 kW
Net Power – ISO 9249
377 hp
281 kW
Net Power – 80/1269/EEC
377 hp
281 kW
Bore
5.4 in
137.2 mm
Stroke
6.8 in
171.5 mm
Displacement
928 in3
15.2 L

Operating Specifications

Gross Machine Operating Weight
132300 lb
60000 kg
Nominal Payload Capacity
66139 lb
30000 kg

Weights

Empty
63647 lb
28870 kg
Front Axle
42944 lb
19479 kg
Rear Axle
20704 lb
9391 kg
Loaded
132277 lb
60000 kg
Front Axle
58451 lb
26513 kg
Rear Axle
73826 lb
33487 kg

Weight Distribution

Front Axle
67.5 %
67.5 %
Rear Axle
32.5 %
32.5 %
Front Axle
44.2 %
44.2 %
Rear Axle
55.8 %
55.8 %

Transmission

Forward 1
4.2 mph
6.8 km/h
Forward 2
7.6 mph
12.3 km/h
Forward 3
13.9 mph
22.3 km/h
Forward 4
25.4 mph
40.8 km/h
Reverse 1
4.8 mph
7.8 km/h

Final Drives

Differential Ratio
3.38:1
3.38:1
Final Drive Ratio
4.76:1
4.76:1
Total Reduction Ratio
16.13:1
16.13:1

Body Hoist

Raise
10.5 Seconds
10.5 Seconds
Lower
11.2 Seconds
11.2 Seconds
Total Cycle Time
21.7 Seconds
21.7 Seconds

Body Capacities

Body 1
22.9 yd3
17.5 m3
Body 2
14.8 yd3
11.3 m3
Body 3
18.8 yd3
14.4 m3
Wide Body
21.9 yd3
16.8 m3
Ejector Body
19.9 yd3
15.2 m3
Ejector Body
22.6 yd3
17.3 m3

Turning Dimensions

Outside Clearance Radius
337.4 in
8571 mm
Inner Clearance Radius
198 in
5030 mm
Axle Oscillation
10 Degrees
10 Degrees
Articulation Angle
42.5 Degrees
42.5 Degrees

Dimensions

Overall Width
105.9 in
2650 mm
Tunnel Clearance Width
157.5 in
4000 mm
Tunnel Clearance Height
157.5 in
4000 mm
Height to Top of Load (2:1)
123.3 in
3133 mm
Loading Height
93.9 in
2385 mm
Overall Height – Body Raised
220.5 in
5602 mm
Height to Top of ROPS
102.4 in
2600 mm
Overall Length
4000 in
10153 mm
Wheelbase
204.7 in
5200 mm
Ground Clearance
15.7 in
400 mm
Dump Clearance
22 in
558 mm
Rear Wheel to Body Raised
41.8 in
1061 mm
Rear Axle to Tail
63.3 in
1608 mm
Max Overall Length
423 in
10743 mm
Centerline of Front Axle to Centerline of Hitch
70.9 in
1800 mm
Front Axle to Front Bumper
131.7 in
3345 mm
Height to Top of Body
100.3 in
2547 mm
Overall Tire Width
104.3 in
2650 mm

Service Refill Capacities

Engine Crankcase with Filter
9 gal
34 L
Transmission
18 gal
67 L
Hydraulic Tank
87 gal
330 L
Cooling System
20 gal
74 L
Front Differentials and Final Drives
15 gal
56 L
Rear Differentials and Final Drives
15 gal
56 L
Fuel Tank
132 gal
500 L

Tires

Tire Size
26.5 × R25 MS VSNT E4
26.5 × R25 MS VSNT E4

Brakes

Standards
ISO3450, AS2958.1, CAN-CSA424.30-M90
ISO3450, AS2958.1, CAN-CSA424.30-M90

Benefits & Features

ACERT™ Technology

The Cat C15 is US EPA Tier 3 and EU Stage III compliant. It features efficient fuel management for quick response, high productivity and exceptional service life. A new, sculptured cylinder block provides greater strength and lighter weight.

High Torque Rise

The 58% torque rise provides unequalled lugging force during acceleration and less down-shifting on grade. Torque rise effectively matches transmission shift points for maximum efficiency and fast cycle times.

Turbocharged and ATAAC

Air-to-Air aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions.

Mechanically Actuated, Electronic Unit Injection (MEUI)

Proven high-pressure, direct injection fuel system electronically monitors operator demands and sensor inputs to optimize engine performance.

ADEM™ IV System

Controls the fuel injector solenoids to monitor fuel injection. This system provides automatic altitude compensation, air filter restriction indication and it will not allow the engine to fire until it has oil pressure, acting as cold start protection and a form of pre-lube.

Design Construction

Caterpillar designed one-piece cast iron block provides maximum strength and durability. Two-piece articulated pistons with forged steel crowns are designed to withstand higher cylinder pressure.
Power Train – Engine
The Cat C15 Engine is built for power, reliability and efficiency.
» Learn More


Mechanical Power Train

The Cat mechanical drive power train and power shift transmission provide unmatched operating efficiency and control on steep grades, in poor underfoot conditions, and on haul roads and drives with high rolling resistance.

Transmission

The Cat four-speed planetary power shift transmission is matched with the C15 engine to deliver constant power over a wide range of operating speeds.

Robust Design

Designed for rugged underground mining conditions, the proven planetary power shift transmission is built for long life between overhauls.

Lock Up Torque Convertor

Combines maximum rimpull and cushioned shifting of torque converter drive with the efficiency and performance of direct drive. When engaged, lock-up provides superior power train efficiency by delivering more power to the wheels.

Lock-Up Clutch

Quickly releases and re-engages to reduce power train torque loads for smoother shifting, long life and a more comfortable ride.

Smooth Shifting

Individual clutch modulation provides smooth clutch engagements to optimize performance and extend clutch life.

Final Drives

Cat final drives work as a system with the planetary power shift transmission to deliver maximum power to the ground. Built to withstand the forces of high torque and impact loads, final drives provide high torque multiplication to further reduce drive train stress.

Full Floating Axles

Full floating axles relieve internal stresses and increase durability. Rolled splines also provide increased service life.
Power Train – Transmission
More power to the ground for greater productivity.
» Learn More


Cat Data Link

Electronically integrates machine computer systems to optimize overall power train performance, increase reliability and component life, and reduce operating costs.

• Controlled Throttle Shifting

Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother shifts and longer component life.

• Economy Shift Mode

Decreases fuel consumption, lowers noise levels and potentially longer engine life.

• Directional Shift Management

Regulates engine speed to prevent damage caused by high speed directional changes.

• Body-up Shift Inhibitor

Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.

Electronic Technician (Cat ET)

Cat ET service tool provides service technicians with easy access to stored diagnostic data through Cat Data Link to simplify problem diagnosis and increase availability.

Overspeed Protection

The transmission control electronically senses engine conditions and automatically up-shifts to prevent overspeeding.
Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
» Learn More


Integrated Braking System

The Cat oil-cooled braking system delivers reliable performance and control in the most extreme underground mining conditions. The integrated system combines the service, secondary, parking brake and retarding functions in the same robust system for optimum braking efficiency.

Oil-Cooled Multiple Disc Brakes

Four-wheel, forced oil-cooled, multiple disc service brakes are continuously cooled by a water-to-oil heat exchangers for exceptional, non-fade braking and retarding performance.

Brake Design

With large discs and plates for reliable, adjustment-free operation and performance. Cat oil-cooled disc brakes are completely enclosed to prevent contamination and reduce maintenance.

Long Life

An oil film prevents direct contact between the discs. This design absorbs the braking forces by shearing the oil molecules and carrying heat away to extend brake life.

Automatic Retarder Control (ARC)

Electronically controls retarding on grade to maintain optimum engine RPM and oil cooling. Additional braking may be applied using the manual retarder or the brake pedal.

Faster Speeds

ARC allows the operator to maintain optimum engine speeds for faster downhill hauls and greater productivity.

Superior Control

Automatic brake modulation offers a smoother ride and greater control, allowing the operator to concentrate on driving.

Ease of Operation

ARC increases operating ease, resulting in greater operator confidence with less fatigue.

Engine Overspeed Protection

ARC automatically activates when engine speed exceeds factory preset levels, reducing potentially damaging engine overspeeds.

Fuel Efficiency

The engine provides additional retarding by running against compression on downhill hauls. The engine ECM reduces fuel injection for exceptional fuel economy.
Cat Brake System
Superior control for operator confidence.
» Learn More


The AD30 operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. All controls, levers switches and gauges are positioned to maximize productivity and minimize operator fatigue.

Protective Structure

Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from vibration for a more comfortable ride.

Optional Enclosed Cab

Optional sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned working environment with fresh, pressurized, temperature air circulation.

Suspension Seat

Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Thick cushions reduce pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.

Steering Column

Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.

Monitoring System

Caterpillar Electronic Monitoring System (CEMS) continuously provides critical machine data to keep the machine performing at top production levels. Displays are backlit for easy viewing.
Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.
» Learn More


Cat Truck Bodies

Caterpillar offers two specific body styles for the most efficient hauling solutions at the lowest cost-per-ton. 
  • Dump Body
  • Ejector Body
The ejector body can now be easily removed and a dump body fitted for greater machine versatility.

Body Selection

Selection of the right body depends on material, haul road, and dump conditions. The better the match of body to application, the greater the efficiency. Your Cat dealer can help you select the right body system for your site specific application.

Body Design

Cat truck bodies are designed for optimal strength, capacity and durability. With improved design and the use of Hardox steel, longer service life and lower cost per ton figures are now evident.

Body/Chassis Integration

Cat truck bodies are designed and matched with the integrated chassis system for optimum structural reliability, durability and long life.

Load Carrying Capacity

Large target area provides high load carrying capacity. Its diverging flow design gives clean load ejection, which maximizes production and avoids waste of material carryback.

Truck Payload Management System (TPMS)

The optional TPMS system calculates the payload the truck is carrying and determines truck cycle times.

Fast Hoist Cycle Times

Single-stage hoist cylinders provide fast dump cycle times of 10.5 seconds for raise and 11.2 seconds for lower.

Ejector Body

The ejector body offers clean load ejection and the capability to work in areas with restricted overhead clearance and soft underfoot conditions.
Truck Body Systems
Rugged performance and reliability in tough underground mining applications.
» Learn More


Frame Design

The frame incorporates a box-section design with wide and stiff frame beams to handle torque loads. The frame design decreases stress in the hitch area and optimizes suspension geometry. Materials and weld joints are matched to optimize the life of the structure.

Articulating/Oscillating Hitch

The articulating hitch provides the truck with steering articulation and the oscillation ensures the truck maintains all wheel ground contact in rough terrain. Hardened steel pins, taper roller bearings and oscillating stops allows the rear frame to move independently from the front frame.
Structures
Rugged Cat structures – the backbone of the AD30’s durability.
» Learn More


Service Access

Easy access to daily service points simplifies servicing and reduces time spent on regular maintenance procedures.

Ground-Level Access

Allows convenient servicing to tanks, filters, lubrication points and compartment drains.

Diagnostics

Electronic control system enables quick diagnosis of engine conditions and effective maintenance and repairs utilizing the Cat Electronic Technician (Cat ET) Service Tool.

Air Filters

Radial seal air filters are easy to change, reducing time required for air filter maintenance.

Sight Gauges

Makes fluid level checks quick and easy. These include the hydraulic,transmission and coolant reservoirs.

Sealed Electrical Connectors

Electrical connectors are sealed to lock out dust and moisture. Harnesses are covered for protection. Wires are color and number coded for easy diagnosis and repair.

Scheduled Oil Sampling

S•O•SSM helps avoid minor repairs becoming major ones.
Serviceability
More time for production
» Learn More


Cat dealers offer solutions, services and products that help lower costs, enhance productivity and manage your operation efficiently. From the selection of Cat equipment until the day you rebuild, trade or sell it, the support you get from your Cat dealer makes the difference that counts.

Dealer Capability

Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs, when and where you need them.

Product Support

When Cat products reach the field, they are supported 24/7 by a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.

Service Support

Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers offer a wide range of service plans that will maximize return on your investment, including:
  • Preventive Maintenance Programs
  • Diagnostic Programs, such as Scheduled Oil Sampling and Technical Analysis
  • Rebuild and Reman Options
  • Customer Support Agreements

Technology Products

Cat dealers officer a range of advanced technology products designed to improve efficiency, productivity and lower costs.

Operator Training

Today’s complex products require operators have a thorough understanding of machine systems and operating techniques to maximize efficiency and profitability. Your Cat dealer can arrange training to improve productivity, decrease downtime, reduce operating costs, enhance safety, and improve the return on investment.

Application Awareness

Application and site-specific factors, such as: material density, loading position, grades, speeds, and haul road design influence operating and maintenance costs. Your Cat dealer can provide you with the understanding to optimize productivity and the total cost of ownership.

www.cat.com

For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com.
Customer Support
Cat® dealer services keep underground mining equipment productive.
» Learn More


Product Safety

Caterpillar continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral part of all machine and systems designs.

Engine Shutoff Switch

A secondary engine shutoff switch is located at ground level.

Integral ROPS Cab

The ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.

Brake Systems

Oil-cooled multiple disc braking system provides excellent control. The service brakes are hydraulically actuated, while the parking brake function is spring applied and fluid released (SAFRTM). This system assures braking in the event of loss of hydraulic pressure.

Operator Present System

Automatically engages parking brake, neutralizes steering, implement and transmission control, and shuts down the engine in the event operator fails to apply the park brake prior to exiting the cab.

Standard Safety Features

Anti-Skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, steering frame lock, rear window guard, body retaining pins, automatic retarder control, exhaust heat shielding and firewall, hitch hydraulic hoses – burst protection sleeves, tailgate retaining pins (ejector body), hot and cold side of engine.

SAFETY.CAT.COM™


Safety
Designed with safety as the first priority.
» Learn More


Standard / Optional Equip.

AD30 Standard Equipment

ELECTRICAL
Reversing Alarm
Reversing Lights
Headlights with Dimmer Switch
Rear Work Light (Cab Mounted)
Cat Electronic Monitoring System (Cat EMS)
Ground Level Disconnect Switch (2 Post)
Jump Start Receptacle
Brake and Tail Light
Ground Level Shutdown Switch
Corrosive Protection Spray
24V Electric Starting
OPERATOR ENVIRONMENT
Cab ROPS/FOPS Operator Station
Suspension Operator Seat with Retractable Seat Belt
Tilt/Telescopic Steering Wheel
Turn Signal Indicators
Rear View Mirrors
Trainer/Passenger Seat and Seat Belt
Operator Presence System Includes ABA
Residual Brake Pressure Warning Light
POWER TRAIN
6 Cylinder C15 ACERT ATAAC Diesel Engine
Long Life Coolant
Automatic Brake Retarder Control
All Wheel Disc Brakes (Oil Cooled)
Parking Brakes (Four Wheels)
Autoshift Transmission 4 Speed Forward/1 Speed Reverse
Torque Converter with Automatic Lockup
Control Throttle Shifting
Programmable Ground Speed Limiting
Programmable Gear Blockout with Tray Up
Engine Air Intake Precleaner
Four Wheel Drive
OTHER STANDARD EQUIPMENT
Belly Guards
26.5 × R25 VSNT Radial Tires
5 piece, Tubeless Rims (set of 4)
Front Spill Guard for Body
Front and Rear Tow Pin
Articulated and Oscillated Hitch
Exhaust Catalytic Converter/Muffler
Tray-Up Alarm
Firewall
Centralized Lubrication Points
Frame Lifting Lugs
Exhaust Covers
Dump Body (14.4 m3, 18.8 yd3)
Oil Sample Adaptors
Residual Brake Pressure Warning Light
Radiator Cap Manual Release

AD30 Optional Equipment

Air Conditioned Cab, (ROPS/FOPS)
Windshield Wiper Washer
Window, Sliding, Operator
Heater, Cabin
Bodies
Body, (11.3 m3, 14.8 yd3)
Body, (17.5 m3, 22.9 yd3)
Ejector, (15.2 m3, 19.9 yd3)
Body Liners, Heavy Duty
Wide Body (16.8 m3, 21.9 yd3)
Ejector (17.3 m3, 22.6 yd3)
Secondary Steering, Ground Driven
Camera/Monitor, Reversing
Fast Fill System
Coolant
Engine
Fuel
Hydraulic
Transmission
Fire Suppression System
Fire Extinguisher, Hand Held
EAM, (Electronic Access Module)
TPMS, (Truck Payload Measurement System)
Brake Oil Pressure Gauges
Service Tools
Custom Products
 

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