Cat AP500E Asphalt Paver

AP500E Asphalt Paver

The AP500E provides the technology and capability of a large asphalt paver in a smaller more mobile size. The AP500E excels in a wide range of applications from routine commercial jobs to highway operations.



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AP500E Paver

Overview

Specifications

Benefits & Features

Optional Equipment

Overview

AP500E Paver

The AP500E provides the technology and capability of a large paver in a smaller more mobile size. The AP500E excels in a wide range of applications from routine commercial jobs to highway operations.
Specifications

Weights

Maximum Operating Weight
39044 lb
17710 kg

Operating Specifications

Standard Paving Width
2.44-4.75 m (8-15.5 ft)
2.44-4.75 m (8-15.5 ft)
Truck Dump Height
21 in
545 mm
Benefits & Features
Cat® C4.4 Engine with ACERT™ Technology
ACERT™ Technology manages combustion using a combination of air management, precise fuel delivery and careful timing in order to lower emissions and meet U.S. EPA Tier 3 engine emissions requirements.
» Learn More


Fumes Management System
The ventilation system draws fumes from the conveyor tunnel as well as the auger chamber and redirects them away from the operator for a more comfortable working environment.
» Learn More


High Capacity Cooling System
The deck-mounted cooling system provides a cool environment by exhausting hot air toward the hopper, away from operators and ground personnel.
» Learn More


Specifications

Weights

Maximum Operating Weight
39044 lb
17710 kg

Operating Specifications

Standard Paving Width
2.44-4.75 m (8-15.5 ft)
2.44-4.75 m (8-15.5 ft)
Truck Dump Height
21 in
545 mm
Maximum Paving Speed with Vibratory Screed
200 ft/min
61 m/min
Maximum Paving Speed with Tamper Bar Screed
82 ft/min
25 m/min
Maximum Travel Speed
7 mph
11 km/h
Hopper Capacity
219 ft3
6.2 m3
Paving Width Maximum
20.17 ft
6.15 m
Paving Width Minimum
6 ft
1.83 m
Truck Entry Width
10.5 ft
3.2 m
Inside Turning Radius
2.5 ft
0.75 m

Engine

Gross Power
142 hp
106 kW
Engine Model
Cat C4.4 with ACERT
Cat C4.4 with ACERT

Dimensions

Transport Height
10.17 ft
3.1 m
Transport Width, Hoppers Raised, Screed End Gates Removed
8.17 ft
2.5 m
Transport Width, Hoppers Raised, Screed End Gates Attached
8.67 ft
2.72 m
Maximum Height
12.58 ft
3.84 m
Length with Push Roller and Largest Screed
20 ft
6.11 m
Tractor Operating Width
10.83 ft
3.31 m

Service Refill Capacities

Fuel Tank Capacity
50 gal
189 L

Benefits & Features

Cat® C4.4 Engine with ACERT™ Technology
ACERT™ Technology manages combustion using a combination of air management, precise fuel delivery and careful timing in order to lower emissions and meet U.S. EPA Tier 3 engine emissions requirements.


Fumes Management System
The ventilation system draws fumes from the conveyor tunnel as well as the auger chamber and redirects them away from the operator for a more comfortable working environment.


High Ambient Temperature Cooling System

The standard, high-capacity cooling system provides efficient operation in high ambient temperatures. The system design provides quiet operation that benefits the operator and the surrounding environment.

Efficient Airflow Design

The airflow design draws ambient air across the engine compartment and through the coolers. This design allows the exhaust air to exit toward the hopper in order to provide a cooler engine compartment and cooler operating environment.

Variable Speed Fan

The variable speed fan is electronically controlled and hydraulically driven to provide on-demand cooling. This on-demand operation reduces engine power demand, lowers sound levels, and increases fuel efficiency.
High Capacity Cooling System
The deck-mounted cooling system provides a cool environment by exhausting hot air toward the hopper, away from operators and ground personnel.
» Learn More


Dual Operating Stations

The dual operating stations incorporate fully-equipped consoles, ground speed indicators, adjustable suspension seats with cup holders, armrests, and 76 mm (3") retractable seat belts.

Operator Visibility

Each of the dual operating stations can be positioned in one of five different locations to provide optimum visibility. The stations can extend beyond the machine frame for improved visibility when paving applications require precise control.

Tilting Consoles

The tilting consoles increase operator comfort by offering multiple positions. A 12-volt power supply located on the right console allows for the use of accessories.
Operator Comforts for a Productive Environment
The dual operating stations offer the best-in-class comfort, visibility and ease of use.
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Advisor Display

The Advisor display provides access to a start-up checklist, operator preferences, engine and machine operating parameters, “Paving Calculator”, and “Paving by the Numbers.”
Advisor Display Simplifies Operation
The left operating console includes the Advisor Display that provides many unique features to assist the operator.
» Learn More


Excellent Mobility

The sharp turning radius and high propel speeds allow the paver to move quickly around the job site.

Three Propel Modes

Pave, travel and maneuver modes provide good control and versatility. The new maneuver mode provides a 0.75 m (2' 6") turning radius for excellent maneuverability in tight quarters.

Speed Control

A speed control dial located on the operating console allows the operator to set a maximum propel speed. When the propel lever is moved to the full forward position, the paver returns to the preset speed.

Steering Assist

A position sensor located in the left steering cylinder provides good maneuverability by adjusting the drive speed of the propel motors according to the steering angle of the front wheels. This feature allows the machine to turn while maintaining a consistent travel speed, leading to better mat quality and less wear on the drive system.

Large Drive Tires

The non-directional 17.5 R25 radial tires provide good tractive effort and a smooth ride.

Large Steering Tires

The 13" x 22", solid rubber steering tires provide maximum ground contact, leading to good turning capability.

Front Suspension

Four, front solid rubber steering wheels are mounted on pairs of oscillating bogies, providing a smooth ride.

Long Wheel Base

The long wheel base provides good tractive effort and stability on soft base materials.

Front Wheel Assist (Optional)

The front wheel assist feature provides power to the front bogie wheels for additional tractive effort.

All-Wheel Drive (Optional)

The all-wheel drive feature provides power to the front and rear bogie wheels, maximizing tractive effort.
Wheel Undercarriage System
The wheel undercarriage system provides excellent mobility and maneuverability along with a smooth ride for optimum performance.
» Learn More


Precise Mix Delivery

The material delivery system provides precise mix delivery with minimal operator monitoring. The left and right conveyors in addition to the left and right augers are controlled independently. The ability to control these four components separately eliminates the need for feeder gates.

Ratio Control

The ratio of conveyor speed to the maximum auger speed is automatically maintained through the controller when changing paving speed. This ratio control feature is helpful when paving wider or thicker on one side of the screed.

Outboard-Mounted Conveyor Drives

The conveyors have outboard-mounted motors, reducers and drive chains that maximize the tunnel area and reduce segregation.

Gateless System

The gateless conveyors run full of mix regardless of the auger speed. When changes in conveyor speed are required, delivery of mix to the augers is immediate. By not always having to run the conveyors at full speed, component wear is significantly reduced.  Running at slower speeds can also help reduce the opportunity for segregation, especially when working with larger stone mixes that have a tendency to segregate.

Independent Auger Drive

The auger drive assembly is independent of the tractor, which allows the distance between the two conveyors to be significantly reduced. Keeping the conveyors close together allows the material to flow together more easily as it discharges into the auger cavity. The tunnel and auger design eliminates voids under the chain case in order to minimize segregation.

Adjustable Auger Range

The auger assembly is hydraulically adjustable with a range up to 215 mm (8.5"). The ability to adjust the auger assembly simplifies loading and unloading from a transport vehicle. Also, when working with larger stone mixes, the augers can be adjusted to allow the mix to flow unrestricted under the auger assembly.
Independent Material Handling System Promotes Hands-Free Operation
The gateless material handling system promotes hands-free operation by providing features such as ratio control dials, and independent control of each auger and each conveyor.
» Learn More


Industrial, Single-Phase A.C. Generator

The tractor-mounted generator provides 25 kW of power at 60 to 100 Hz for the electric screed heat and the auxiliary power panel. Circuit breaker protection, internal electronic voltage regulation and a dual bearing design provide reliability.

Belt Driven

The belt-driven generator provides 25 kW power at 60 to 100 Hz.

Optional Auxiliary Power Panel

The power panel provides 7 kW of power for auxiliary lighting and job site work tools. The panel includes six 120 V and one 240 V receptacle.
Generator System Provides Quiet Power
The high capacity generator provides power for the electric screed heat, auxiliary lights and job site tools.
» Learn More


Advisor Display

The Advisor display lists diagnostic fault codes for machine functions making troubleshooting quick and easy.

Optional Product Link System

This optional system provides automatic machine location and hour updates that can be used to schedule service intervals, ensuring that maximum uptime and minimal repair costs are achieved.

Manual Overrides

The hydraulic pump solenoids incorporate manual overrides to assist troubleshooting procedures.

Large Access Doors and Panels

Preventative maintenance points can be accessed through the large swing open access doors and panels.

Remote Lubrication Points

Lubrication points are grouped in order to make routine service quick and easy.

Color-Coded and Numbered Electrical Wiring

Troubleshooting is efficient and simplified with the color-coded and numbered wiring.
Serviceability Features That You’ve Come to Expect
Simplified service means more time spent paving and less time spent on maintenance.
» Learn More


AS2252C Vers-A-Mat™ Screed

The AS2252C vibratory screed features narrow front-mounted extenders. The extenders utilize 229 mm (9") wide screed plates making it a perfect fit for commercial applications by reducing the need for handwork when changing paving widths. The main screed plate is 457 mm (18") wide (measured front to back).

AS3251C Extend-A-Mat™ Screed

The AS3251C vibratory screed features hydraulically-driven, rear-mounted extenders. Heavy-duty support tubes stabilize the extenders providing even material flow for high quality results on highways and streets as well as commercial applications. The main and extender screed plates are 457 mm (18") wide (measured front to back).

AS4251C Vibratory and Tamper Bar Screed

The AS4251C screed is available with variable frequency tamper and vibrators and with LPG or electric heating systems. The main and extender screed plates are 400 mm (15") wide (measured front to back).

AS4252C Vibratory and Tamper Bar Screed

The AS4252C screed offers variable frequency tamper bars, vibratory screed plates, double-width extenders, LCD operating display, and electric heat for high performance on all types of mix designs and job sites including interstates, highways, airports. The main and extender screed plates are 330 mm (13") wide (measured front to back).
Screeds That Deliver Quality
Cat pavers are available with vibratory and/or tamper bar screeds. Vibratory screeds are available with either front or rear-mounted extenders. Cat screeds provide even material flow and unparalleled stability that result in smooth, high quality mats.
» Learn More


Project Consulting

Project consulting provides a service for improving smoothness, density, and productivity.

Technical Training

Technical training offers in-depth hands-on training to mechanics at Caterpillar training centers or customer locations.

Application Training

Paving Operations Training (POT) is a hands-on methodical approach to the process of paving. The process of “Paving by the Numbers” guides the crew when setting up to pull off the joint.

Machine Support

Parts for asphalt pavers and screeds are available at the Cat Dealer parts counter. Cat Dealers also utilize a world-wide computer network to find in-stock parts to minimize machine downtime.
Caterpillar Customer Support is Unmatched in the Industry
Caterpillar offers “Solutions and Services” and around-the-clock support that meets your everyday needs.
» Learn More


Optional Equipment

AP500E Optional Equipment

Tractor Options
All-Wheel Drive
Front Wheel Assist
Auger and Mainframe Extensions
Power Mainframe Extensions
Auxiliary Power Panel
Decelerator Pedals
Generator (Belt Driven)
Oscillating Push Rollers
Power Folding Hopper Apron
Mechanical Feeder Sensor
Sonic Feeder Sensor
Steering Guide
Truck Hitch
Umbrella
Uptime Kit
Warning Beacon
Washdown System (Including Ecological Version)
Upper Towpoint Indicators
Product Link
Controls and Grade References
Automatic Grade and Slope Control
Non-Contacting Sonic Grade Sensor
Contacting Grade Sensor
Outboard Leveler, 9.15 m (30') and 12.2 m (40')
Inboard Leveler
Mobile Stringline
Fore ‘N Aft Leveler
Sonic Averaging Beam
  
  
 

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