6090 FS Hydraulic Shovel

Overview

Specifications

Benefits & Features

Standard / Optional Equip.

Overview

6090 FS Hydraulic Shovel

Cat hydraulic shovels are versatile machines used to load overburden and ore into haul trucks during the mining process in surface mines of all types across the globe. Utilizing proven Cat technology, each hydraulic excavator model is designed to provide superior digging forces and optimal cycle times while withstanding the rigors of any digging environment encountered. Our substantial global installed base validates our experience and expertise in the hydraulic mining excavator market and reaffirms our commitment to it. With the widest payload range in the industry, Caterpillar is well-equipped to fulfill any hydraulic excavator need that global mining customers may have.
Specifications

General Data

Engine Output – SAE J 1995
3360 kW (4,500 hp)
3360 kW (4,500 hp)
Standard Bucket Capacity
Face Shovel (SAE 2:1) – 52.0 m3 (68.0 yd3)
Face Shovel (SAE 2:1) – 52.0 m3 (68.0 yd3)
Fuel tank capacity
4000 gal
15100 L
Benefits & Features
Machine Service & Support
Caterpillar factory-trained service engineers are available throughout the world to provide our customers with the support necessary to meet their production requirements.
» Learn More


TriPower™
Caterpillar uses a unique boom design that employs rotatable triangular rockers to generate superior mechanical leverage and control.
» Learn More


Efficient Drive Systems
Cat hydraulic shovels are equipped with one or two diesel engines or an electric drive option.
» Learn More


Specifications

General Data

Engine Output – SAE J 1995
3360 kW (4,500 hp)
3360 kW (4,500 hp)
Standard Bucket Capacity
Face Shovel (SAE 2:1) – 52.0 m3 (68.0 yd3)
Face Shovel (SAE 2:1) – 52.0 m3 (68.0 yd3)
Fuel tank capacity
4000 gal
15100 L

Hydraulic System with Pump Managing System

Hydraulic tank capacity
Approx. 10 000 l (2,640 US gal)
Approx. 10 000 l (2,640 US gal)
Main pumps
8 x variable flow axial piston pumps
8 x variable flow axial piston pumps
Main pumps – Max. oil flow – Electric version
8 x 943 l/min (8 x 249 US gal/min)
8 x 943 l/min (8 x 249 US gal/min)
Main pumps – Maximum oil flow – Diesel version
8 x 936 l/min (8 x 247 US gal/min)
8 x 936 l/min (8 x 247 US gal/min)
Max. pressure, attachment
31 MPa = 310 bar (4,495 psi)
31 MPa = 310 bar (4,495 psi)
Max. pressure, swing circuit
33 MPa = 330 bar (4,790 psi)
33 MPa = 330 bar (4,790 psi)
Max. pressure, travel
36 MPa = 360 bar (5,220 psi)
36 MPa = 360 bar (5,220 psi)
Swing pumps
6 x reversible swash plate pumps
6 x reversible swash plate pumps
Swing pumps – Max. oil flow – Electric version
6 x 496 l/min (6 x 131 US gal/min)
6 x 496 l/min (6 x 131 US gal/min)
Swing pumps – Maximum oil flow – Diesel version
6 x 488 l/min (6 x 129 US gal/min)
6 x 488 l/min (6 x 129 US gal/min)
Total volume of hydraulic oil
Approx. 13 000 l (3,450 US gal)
Approx. 13 000 l (3,450 US gal)

Hydraulic Oil Cooling

Diameter of fans
4 x 1 524 mm (4 x 60 in)
4 x 1 524 mm (4 x 60 in)
Oil flow of cooling pumps – Diesel version
4 x 975 l/min (4 x 258 US gal/min)
4 x 975 l/min (4 x 258 US gal/min)
Oil flow of cooling pumps – Electric Version
4 x 1 000 l/min (4 x 264 US gal/min)
4 x 1 000 l/min (4 x 264 US gal/min)

Operator’s Cab

Internal dimensions of amenity cab
Length: 1 600 mm (5 ft 3 in); Width: 1 600 mm (5 ft 3 in); Height: 2 150 mm (7 ft 1 in)
Length: 1 600 mm (5 ft 3 in); Width: 1 600 mm (5 ft 3 in); Height: 2 150 mm (7 ft 1 in)
Internal dimensions of cab
Length: 2 200 mm (7 ft 3 in); Width: 1 600 mm (5 ft 3 in); Height: 2 150 mm (7 ft 1 in)
Length: 2 200 mm (7 ft 3 in); Width: 1 600 mm (5 ft 3 in); Height: 2 150 mm (7 ft 1 in)
Operator’s eye level
Approx. 8.8 m (28 ft 10 in)
Approx. 8.8 m (28 ft 10 in)

Swing System

Max. swing speed – Electric version
4.1 RPM
4.1 RPM
Maximum swing speed – Diesel version
3.9 RPM
3.9 RPM
Parking Brakes
Wet multiple disc brake, spring-loaded / hydraulically released
Wet multiple disc brake, spring-loaded / hydraulically released
Swing Drives
6 compact planetary transmissions with axial piston motors
6 compact planetary transmissions with axial piston motors
Swing Ring
Triple race roller bearing with sealed internal gearing
Triple race roller bearing with sealed internal gearing

Undercarriage

Bottom Rollers (each side)
7
7
Gradability of travel drives
Max. 44%
Max. 44%
Max. tractive force
4 338 kN (442 t = 974,880 lb)
4 338 kN (442 t = 974,880 lb)
Parking Brake
Wet multiple disc brake, spring applied / hydraulically released
Wet multiple disc brake, spring applied / hydraulically released
Support Rollers (each side)
2 plus a skid plate in between
2 plus a skid plate in between
Track Pads (each side)
48
48
Travel Drives (each side)
1 planetary transmission with 2 two-stage axial piston motors
1 planetary transmission with 2 two-stage axial piston motors
Travel speed – 1st stage
Max. 1.6 km/h (0.99 mph)
Max. 1.6 km/h (0.99 mph)
Travel speed – 2nd stage
Max. 2.2 km/h (1.37 mph)
Max. 2.2 km/h (1.37 mph)

Automatic Lubrication System

Capacity of grease container
264 gal
1000 L

Operating Weight

Shovel – Ground Pressure
25.8 N/cm2 (37.4 psi)
25.8 N/cm2 (37.4 psi)
Shovel – Operating weight
2160510 lb
980000 kg
Shovel – Standard track pads
6.56 ft
2000 mm

Electrical System (diesel drive)

Alternators
2 x 175 A each
2 x 175 A each
Batteries
6 x 210 Ah – 12 V each
6 x 210 Ah – 12 V each
Batteries – in series/parallel installation
630 Ah – 24 V in total
630 Ah – 24 V in total
System voltage
24 V
24 V
Working spot lights
12 x high brightness Xenon lights
12 x high brightness Xenon lights

Electric Motors (optional)

Frequency
50 Hz (60 Hz on request)
50 Hz (60 Hz on request)
Max. starting current
780 amps
780 amps
Revolutions
1,500 min-1 (1,800 min-1 at 60 Hz)
1,500 min-1 (1,800 min-1 at 60 Hz)
Total Output
4291 hp
3200 kW
Total Rated Current IN
332 amps
332 amps
Type
2 x Squirrel cage induction motors
2 x Squirrel cage induction motors
Voltage
6.6 kV +/- 10% (other on request)
6.6 kV +/- 10% (other on request)

Diesel Engines – Cummins® QSK60 Tier 2

Aspiration
2-stage turbocharged; aftercooled and intercooled
2-stage turbocharged; aftercooled and intercooled
Bore
6.25 in
159 mm
Displacement
3674 in3
60.2 L
Emission certification
US EPA Tier 4i
US EPA Tier 4i
Make and model
2 x QSK60 2-stage
2 x QSK60 2-stage
Max. altitude without deration
4 880 m (16,000 ft) a.s.i.
4 880 m (16,000 ft) a.s.i.
Number of cylinders (each engine)
16
16
Stroke
7.48 in
190 mm
Total rated net power ISO 3046/1
3 360 kW (4,500 HP) 1,800 min-1
3 360 kW (4,500 HP) 1,800 min-1
Total rated net power SAE J1349
3 360 kW (4,500 HP) 1,800 min-1
3 360 kW (4,500 HP) 1,800 min-1
Total rated net power SAE J1995
3 360 kW (4,500 HP) 1,800 min-1
3 360 kW (4,500 HP) 1,800 min-1

Benefits & Features

Our service engineers have the knowledge and experience to bring a successful result to the most demanding projects. In addition, they are backed by Caterpillar’s team of engineers, who have design-based knowledge not available from other sources.
Machine Service & Support
Caterpillar factory-trained service engineers are available throughout the world to provide our customers with the support necessary to meet their production requirements.
» Learn More


This unique Caterpillar design results in:
  • Increased effective lifting force
  • Constant boom momentum
  • Automatic constant bucket angle position in horizontal and vertical direction
  • Automatic roll-back limiter
Furthermore, the TriPower system enables Cat face shovels to use smaller-diameter boom cylinders. This benefit results in fast lifting speeds to outperform the competition.
TriPower™
Caterpillar uses a unique boom design that employs rotatable triangular rockers to generate superior mechanical leverage and control.
» Learn More


On models equipped with two engines, the hydraulic excavator remains operational with only a single engine running, maintaining full availability. The electric drive is used on mainly stationary-operated machines and offers superior availability because it doesn’t require time to refuel and servicing the motor is minimized.
Efficient Drive Systems
Cat hydraulic shovels are equipped with one or two diesel engines or an electric drive option.
» Learn More


This results in an efficient use of the engine for greater productivity.
Pump Managing System
The pump managing system continuously evaluates actual engine and hydraulic operating values against set values and adjusts pump output for optimal performance.
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This system provides a more efficient means of cooling, particularly in demanding applications. The radiator fan speed is thermostatically or electronically controlled for greater efficiency.
Superior Oil Cooling System
The cooling system utilizes dedicated pumps to provide cooling capacity as needed, whether the engine is idling or under load, whereas our competitors’ machines only provide cooling when the engine is under load and the excavator is working. Consequently, on Cat hydraulic shovels, the hydraulic oil circulates through the cooling system even when the excavator is waiting for the next truck.
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The kinetic energy of the swing motion is used during deceleration to support driving the main and auxiliary pumps. Compared to open circuits, the Cat closed-loop swing circuit is more energy-efficient, generates less heat and delivers faster speeds.
Closed-Loop Swing Circuit
The Cat closed-loop swing circuit results in fast boom lift motions during swing.
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Because float valves are used to lower the boom instead of engaging pumps, the boom moves faster and other operating functions can occur simultaneously, such as bucket curl and stick in/out. This results in faster cycle times.
Simple & Efficient Hydraulic System
The main hydraulic valve block is located on top of the boom. This design reduces the total number of hoses that are needed and ensures they’re neatly organized for safe operation, easy inspection and fast service.
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Engineered with extensive use of Finite Element Analysis (FEA), the steel structure is optimized, travel motors are well-protected by strong cover plates and hinged door covers, and a unique robust track chain incorporates a combined pad/link design on most models. A state-of-the-art track-tensioning system automatically adapts the tensioning of the tracks depending on operating conditions, extending the track life even further.
Sturdy Undercarriage
Cat undercarriages are tough and long-lasting.
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This promotes the earliest possible detection of faults and allows for timely maintenance planning and assistance for speedy repair.
Monitoring and Diagnostic System
Enhancing diagnostic capabilities and providing detailed troubleshooting functions, the Board Control System uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually.
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The design delivers fast and precise machine reactions, which reduce operator fatigue and increase efficiency. For greater comfort, joystick preferences are operator-adjustable. And since no hydraulic lines are inside or underneath the cab, it’s a more comfortable and clean work environment.
Electro-Hydraulic Control System
All larger-model Cat hydraulic shovels use an electro-hydraulic control system that electronically relays actuating signals from hand levers. Simplified troubleshooting and advanced diagnostic routines lead to increased uptime.
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  • Hydraulic Valve Block – The valve block is located on the boom where it’s cleanly laid out and easily accessed by walkways on both sides. This reduces the number of hoses leading from the superstructure.
  • Superstructure – Exceptional accessibility is provided to systems like the swing motor, swing gearbox and rotary distributor in the well-organized superstructure. The engine is accessible from three sides on most models.
Cat hydraulic shovels are equipped with retractable access ladders. A less steep 45° folding stairway is available as an option. An exit harness kit or a kick-down type, cage-equipped ladder allows for safe egress in case of emergency.
Machine Accessibility
Systems throughout Cat hydraulic shovels are designed for easy access, enhancing serviceability.
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  • Windows: Safety glass is used for all windows and armored glass for the windshield.
  • Seating: The pneumatically-cushioned, multi-adjustable seat enhances operator productivity and includes a safety switch in the cushion that automatically neutralizes the hydraulic controls when the operator leaves the seat.
  • Display: A large, transflective color screen displays monitoring and diagnostic data for convenient troubleshooting and service assistance.
  • Five languages can be selected: English, French, German, Spanish and Russian.

Safe, Comfortable Cab Design
Cat hydraulic excavator cabs have a falling object protection system (FOPS) and meet DIN ISO 3449 standards. They are equipped with comfortable multi-adjustable chairs, ample legroom, excellent visibility, temperature control, sound abatement and ergonomically-designed controls.
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Lifting the bucket automatically in constant-angle position requires just a single lever actuation.
Safe Bucket Control
The TriPower roll-back limiter prevents the bucket from being curled back too far and minimizes the potential for material to spill onto the attachment or the cab.
» Learn More


Additional shut-off switches are located on the machine (e.g., in the machine house) or are accessible from the ground with pull ropes.
Emergency Shut-Offs
An easily-accessible, standard shut-off switch located in the cab shuts down the electrical system in case of emergencies.
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Standard / Optional Equip.

6090 FS Standard Equipment

TriPower shovel attachment
Independent oil-cooling system
Spacious walk-through machine house
5-circuit hydraulic system
Electronic-hydraulic servo control
New Board Control System (BCS)
Torque control in closed-loop swing circuit
Automatic central lubrication system
Xenon working lights

6090 FS Optional Equipment

General
Export crating
Finishing as per end user’s corporate colors
Customizing of logos as per customer’s specification
Superstructure
Hydraulic service crane on superstructure with auxiliary engine
Mesabi radiators instead of standard radiators
2nd retractable boarding ladder on right-hand side of engine module
Various cold-weather packages
Additional lighting
Cab
Various heating and air conditioning systems
Outside-mounted sun shields
Additional instrumentation
Undercarriage
Track pad width 1 800 mm
Additional optional equipment available on request
 

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