6040/6040 FS Hydraulic Shovel

Specifications

General Data

Engine Output – SAE J 1995

Cat® C32 – 1516 kW (2,032 hp); Cummins® KTA38C – 1492 kW (2,000 hp)

Cat® C32 – 1516 kW (2,032 hp); Cummins® KTA38C – 1492 kW (2,000 hp)

Standard Bucket Capacity

Face Shovel (SAE 2:1) – 22.0 m3 (28.8 yd3); Backhoe (SAE 1:1) – 22.0 m3 (28.8 yd3)

Face Shovel (SAE 2:1) – 22.0 m3 (28.8 yd3); Backhoe (SAE 1:1) – 22.0 m3 (28.8 yd3)

Operating Weight

Face Shovel – 397 tonnes (438 tons); Backhoe – 397 tonnes (438 tons)

Face Shovel – 397 tonnes (438 tons); Backhoe – 397 tonnes (438 tons)

Fuel tank capacity

2060 gal

7800 L

Hydraulic System with Pump Managing System

Hydraulic tank capacity – Diesel version

Approx. 3 400 l (898 US gal)

Approx. 3 400 l (898 US gal)

Hydraulic tank capacity – Electric version

Approx. 4 000 l (1,057 US gal)

Approx. 4 000 l (1,057 US gal)

Main pumps – Diesel version

4 x variable swash plate pumps

4 x variable swash plate pumps

Main pumps – Electric version

4 x variable flow axial piston pumps

4 x variable flow axial piston pumps

Main pumps – Max. oil flow – Cat version

4 x 724 l/min (4 x 191 US gal/min)

4 x 724 l/min (4 x 191 US gal/min)

Main pumps – Max. oil flow – Cummins version

4 x 745 l/min (4 x 197 US gal/min)

4 x 745 l/min (4 x 197 US gal/min)

Main pumps – Max. oil flow – Electric version

4 x 746 l/min (4 x 197 US gal/min)

4 x 746 l/min (4 x 197 US gal/min)

Max. pressure, attachment

32 MPa = 330 bar (4,640 psi)

32 MPa = 330 bar (4,640 psi)

Max. pressure, swing circuit

33 MPa = 330 bar (4,785 psi)

33 MPa = 330 bar (4,785 psi)

Max. pressure, travel

37 MPa = 370 bar (5,365 psi)

37 MPa = 370 bar (5,365 psi)

Swing pumps – Diesel version

4 x reversible swash plate pump

4 x reversible swash plate pump

Swing pumps – Electric version

3 x reversible swash plate pump

3 x reversible swash plate pump

Swing pumps – Max. oil flow – Cat version

4 x 321 l/min (4 x 85 US gal/min)

4 x 321 l/min (4 x 85 US gal/min)

Swing pumps – Max. oil flow – Cummins version

4 x 331 l/min (4 x 87 US gal/min)

4 x 331 l/min (4 x 87 US gal/min)

Swing pumps – Max. oil flow – Electric version

3 x 491 l/min (3 x 130 US gal/min)

3 x 491 l/min (3 x 130 US gal/min)

Total volume of hydraulic oil – Diesel version

Approx. 5 800 l (1,532 US gal)

Approx. 5 800 l (1,532 US gal)

Total volume of hydraulic oil – Electric version

Approx. 6 400 l (1,585 US gal)

Approx. 6 400 l (1,585 US gal)

Hydraulic Oil Cooling

Diameter of fans

2 x 1 524 mm (2 x 60 in)

2 x 1 524 mm (2 x 60 in)

Oil flow of cooling pumps – Diesel version

2 x 799 l/min (2 x 211 US gal/min)

2 x 799 l/min (2 x 211 US gal/min)

Oil flow of cooling pumps – Electric Version

4 x 379 l/min (4 x 100 US gal/min)

4 x 379 l/min (4 x 100 US gal/min)

Operator’s Cab

Internal dimensions of cab

Length: 2 200 mm (7 ft 3 in); Width: 1 600 mm (5 ft 3 in); Height: 2 150 mm (7 ft 1 in)

Length: 2 200 mm (7 ft 3 in); Width: 1 600 mm (5 ft 3 in); Height: 2 150 mm (7 ft 1 in)

Operator’s eye level

Approx. 6.75 m (22 ft 2 in)

Approx. 6.75 m (22 ft 2 in)

Swing System

Max. swing speed – Cat version

4.7 RPM

4.7 RPM

Max. swing speed – Cummins version

4.8 RPM

4.8 RPM

Max. swing speed – Electric version

5.1 RPM

5.1 RPM

Parking Brakes

Wet multiple disc brake, spring-loaded / hydraulically released

Wet multiple disc brake, spring-loaded / hydraulically released

Swing Drives

3 compact planetary transmissions with axial piston motors

3 compact planetary transmissions with axial piston motors

Swing Ring

Triple-race roller bearing with sealed internal gearing

Triple-race roller bearing with sealed internal gearing

Undercarriage

Bottom Rollers (each side)

7

7

Gradability of travel drives

Max. 57%

Max. 57%

Max. tractive force

2 097 kN (214 t = 471,260 lb)

2 097 kN (214 t = 471,260 lb)

Parking Brake

Wet multiple disc brake, spring applied / hydraulically released

Wet multiple disc brake, spring applied / hydraulically released

Support Rollers (each side)

2 plus a skid plate in between

2 plus a skid plate in between

Track Pads (each side)

42

42

Travel Drives (each side)

1 planetary transmission with 2 two-stage axial piston motors

1 planetary transmission with 2 two-stage axial piston motors

Travel speed – 1st stage

Max. 1.5 km/h (0.93 mph)

Max. 1.5 km/h (0.93 mph)

Travel speed – 2nd stage

Max. 2.5 km/h (1.55 mph)

Max. 2.5 km/h (1.55 mph)

Automatic Lubrication System

Capacity of grease container

264 gal

1000 L

Operating Weight

Backhoe – Ground Pressure

23.8 N/cm2 (34.4 psi)

23.8 N/cm2 (34.4 psi)

Backhoe – Operating weight

875230 lb

397000 kg

Backhoe – Standard track pads

3.94 ft

1200 mm

Shovel – Ground Pressure

23.8 N/cm2 (34.4 psi)

23.8 N/cm2 (34.4 psi)

Shovel – Operating weight

876110 lb

397400 kg

Shovel – Standard track pads

3.94 ft

1200 mm

Electrical System (diesel drive)

Batteries

6 x 210 Ah - 12 V each

6 x 210 Ah - 12 V each

Batteries – in series/parallel installation

630 Ah - 24 V in total

630 Ah - 24 V in total

System voltage

24 V

24 V

Working spot lights

8 x high-brightness Xenon lights

8 x high-brightness Xenon lights

Electric Motor (optional)

Frequency

50 Hz (60 Hz on request)

50 Hz (60 Hz on request)

Output

1877 hp

1400 kW

Rated Current IN

156 A

156 A

Revolutions (1,800 min-1 at 60 Hz)

1,500 min-1

1,500 min-1

Starting current

350% of IN (260% of IN Optional)

350% of IN (260% of IN Optional)

Type

Squirrel cage induction motor

Squirrel cage induction motor

Voltage (other on request)

6.6 kV +/- 10%

6.6 kV +/- 10%

Diesel Engines – Version 1 – Cat® C32 Tier 2

Alternators

2 x 150 A

2 x 150 A

Aspiration

Turbocharged and air-to-air aftercooled

Turbocharged and air-to-air aftercooled

Bore

5.71 in

145 mm

Displacement

1959 in3

32.1 L

Emission certification

US EPA Tier 4i

US EPA Tier 4i

Make and model

2 x Cat C32

2 x Cat C32

Max. altitude without deration

at 10˚ C 2 500 m (8,200 ft) a.s.l.

at 10˚ C 2 500 m (8,200 ft) a.s.l.

No. of cylinders (each engine)

12

12

Stroke

6.38 in

162 mm

Total rated gross power SAE J1995

1,516 kW (2,032 HP) 1,750 min-1

1,516 kW (2,032 HP) 1,750 min-1

Total rated net power ISO 3046/1

1 516 kW (2,032 HP) 1,750 min-1

1 516 kW (2,032 HP) 1,750 min-1

Total rated net power SAE J1349

1,516 kW (2,032 HP) 1,750 min-1

1,516 kW (2,032 HP) 1,750 min-1

Diesel Engines – Version 2 – Cummins® KTA38C Non-Cert

Alternators

2 x 175 A

2 x 175 A

Aspiration

Turbocharged and aftercooled

Turbocharged and aftercooled

Bore

6.25 in

159 mm

Displacement

2300 in3

37.8 L

Max. altitude without deration

3 600 m (11,800 ft) a.s.l.

3 600 m (11,800 ft) a.s.l.

No. of cylinders (each engine)

12

12

Stroke

6.25 in

159 mm

Total rated gross power SAE J1995

1 492 kW (2,000 HP) 1,800 min-1

1 492 kW (2,000 HP) 1,800 min-1

Total rated net power ISO 3046/1

1 492 kW (2,000 HP) 1,800 min-1

1 492 kW (2,000 HP) 1,800 min-1

Total rated net power SAE J1349

1 492 kW (2,000 HP) 1,800 min-1

1 492 kW (2,000 HP) 1,800 min-1

Make and model

2 x Cummins KTA38C-1200

2 x Cummins KTA38C-1200

Benefits & Features

Our service engineers have the knowledge and experience to bring a successful result to the most demanding projects. In addition, they are backed by Caterpillar’s team of engineers, who have design-based knowledge not available from other sources. Machine Service & Support Caterpillar factory-trained service engineers are available throughout the world to provide our customers with the support necessary to meet their production requirements. » Learn More This unique Caterpillar design results in: Increased effective lifting force Constant boom momentum Automatic constant bucket angle position in horizontal and vertical direction Automatic roll-back limiter Furthermore, the TriPower system enables Cat face shovels to use smaller-diameter boom cylinders. This benefit results in fast lifting speeds to outperform the competition. TriPower™ (FS Configurations Only) Caterpillar uses a unique boom design that employs rotatable triangular rockers to generate superior mechanical leverage and control. » Learn More On models equipped with two engines, the hydraulic excavator remains operational with only a single engine running, maintaining full availability. The electric drive is used on mainly stationary-operated machines and offers superior availability because it doesn’t require time to refuel and servicing the motor is minimized. Efficient Drive Systems Cat hydraulic shovels are equipped with one or two diesel engines or an electric drive option. » Learn More This results in an efficient use of the engine for greater productivity. Pump Managing System The pump managing system continuously evaluates actual engine and hydraulic operating values against set values and adjusts pump output for optimal performance. » Learn More This system provides a more efficient means of cooling, particularly in demanding applications. The radiator fan speed is thermostatically or electronically controlled for greater efficiency. Superior Oil Cooling System The cooling system utilizes dedicated pumps to provide cooling capacity as needed, whether the engine is idling or under load, whereas our competitors’ machines only provide cooling when the engine is under load and the excavator is working. Consequently, on Cat hydraulic shovels, the hydraulic oil circulates through the cooling system even when the excavator is waiting for the next truck. » Learn More The kinetic energy of the swing motion is used during deceleration to support driving the main and auxiliary pumps. Compared to open circuits, the Cat closed-loop swing circuit is more energy-efficient, generates less heat and delivers faster speeds. Closed-Loop Swing Circuit The Cat closed-loop swing circuit results in fast boom lift motions during swing. » Learn More Because float valves are used to lower the boom instead of engaging pumps, the boom moves faster and other operating functions can occur simultaneously, such as bucket curl and stick in/out. This results in faster cycle times. Simple & Efficient Hydraulic System The main hydraulic valve block is located on top of the boom. This design reduces the total number of hoses that are needed and ensures they’re neatly organized for safe operation, easy inspection and fast service. » Learn More Engineered with extensive use of Finite Element Analysis (FEA), the steel structure is optimized, travel motors are well-protected by strong cover plates and hinged door covers, and a unique robust track chain incorporates a combined pad/link design on most models. A state-of-the-art track-tensioning system automatically adapts the tensioning of the tracks depending on operating conditions, extending the track life even further. Sturdy Undercarriage Cat undercarriages are tough and long-lasting. » Learn More This promotes the earliest possible detection of faults and allows for timely maintenance planning and assistance for speedy repair. Monitoring and Diagnostic System Enhancing diagnostic capabilities and providing detailed troubleshooting functions, the Board Control System uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually. » Learn More The design delivers fast and precise machine reactions, which reduce operator fatigue and increase efficiency. For greater comfort, joystick preferences are operator-adjustable. And since no hydraulic lines are inside or underneath the cab, it’s a more comfortable and clean work environment. Electro-Hydraulic Control System All larger-model Cat hydraulic shovels use an electro-hydraulic control system that electronically relays actuating signals from hand levers. Simplified troubleshooting and advanced diagnostic routines lead to increased uptime. » Learn More Hydraulic Valve Block – The valve block is located on the boom where it’s cleanly laid out and easily accessed by walkways on both sides. This reduces the number of hoses leading from the superstructure. Superstructure – Exceptional accessibility is provided to systems like the swing motor, swing gearbox and rotary distributor in the well-organized superstructure. The engine is accessible from three sides on most models. Cat hydraulic shovels are equipped with retractable access ladders. A less steep 45° folding stairway is available as an option. An exit harness kit or a kick-down type, cage-equipped ladder allows for safe egress in case of emergency. Machine Accessibility Systems throughout Cat hydraulic shovels are designed for easy access, enhancing serviceability. » Learn More Windows: Safety glass is used for all windows and armored glass for the windshield. Seating: The pneumatically-cushioned, multi-adjustable seat enhances operator productivity and includes a safety switch in the cushion that automatically neutralizes the hydraulic controls when the operator leaves the seat. Display: A large, transflective color screen displays monitoring and diagnostic data for convenient troubleshooting and service assistance. Five languages can be selected: English, French, German, Spanish and Russian. Safe, Comfortable Cab Design Cat hydraulic excavator cabs have a falling object protection system (FOPS) and meet DIN ISO 3449 standards. They are equipped with comfortable multi-adjustable chairs, ample legroom, excellent visibility, temperature control, sound abatement and ergonomically-designed controls. » Learn More Lifting the bucket automatically in constant-angle position requires just a single lever actuation. Safe Bucket Control The TriPower roll-back limiter prevents the bucket from being curled back too far and minimizes the potential for material to spill onto the attachment or the cab. » Learn More Additional shut-off switches are located on the machine (e.g., in the machine house) or are accessible from the ground with pull ropes. Emergency Shut-Offs An easily-accessible, standard shut-off switch located in the cab shuts down the electrical system in case of emergencies. » Learn More

Standard / Optional Equip.

6040/6040 FS Standard Equipment

TriPower shovel attachment (FS only)

Independent oil-cooling system

Spacious walk-through machine house

5-circuit hydraulic system

New on-board electronics system: Control and Monitoring Platform (CAMP)

New Board Control System (BCS III)

Torque control in closed-loop swing circuit

Automatic central lubrication system

Xenon working lights

6040/6040 FS Optional Equipment

General

Export crating

Finishing as per end user’s corporate colors

Customizing of logos as per customer’s specification

Superstructure

Hydraulic service crane on superstructure with auxiliary engine

Mesabi radiators instead of standard radiators (Cummins engines only)

Oil change interval extension for engine oil up to 1,000 hrs (Cummins only)

Engine oil burn system (Cummins engines only)

Centrifuges for engine oil filtration (Cummins engines only)

Folding access stairway, stairway angle approx. 45˚

Round container with a standard 200 l grease barrel (instead of 1 000 l grease container)

Lubricated pinion for greasing of internal gearing of swing ring

Various cold-weather packages

Cab

Various heating and air-conditioning systems

Roller blinds at all windows

Outside-mounted sun shields

Additional instrumentation

Undercarriage

Track pad width 1 400 mm (4 ft 7 in) or 1 600 mm (5 ft 3 in)

Automatic lubrication of rollers by central lube system

Cover plate under carbody (belly plate)

Attachment

Xenon lighting on boom

Special wear packages

Additional optional equipment available on request