CL215 – Load Haul Dump

Overview

Specifications

Benefits & Features

Standard / Optional Equip.

Overview

CL215 – Load Haul Dump

The CL215 is the 15 tonne (16.53 ton) heavy-lift LHD and utility vehicle in the Cat range. Like the CL210, it can be used as a shield mover in combination with the SH150 trailer, allowing for the LHD to become a true utility vehicle with multifunction capabilities.
Specifications

Specifications

Height
2056 mm/80.9 in (and above)
2056 mm/80.9 in (and above)
Load Capacity
15 tonnes/16.5 tons (max)
15 tonnes/16.5 tons (max)
Power Type
Diesel
Diesel
Benefits & Features
High Reliability, Low Cost
To ensure low life-cycle costs and high availability, all vehicles use tried-and-tested, commercially available powertrain components that offer high reliability and availability with high fuel economy.
» Learn More


Compact
Space is at a premium in underground roadways, so the vehicles are designed to be compact, with a minimal profile and roadway presence.
» Learn More


Multipurpose
The Rapid Attach System (RAS) allows a range of accessories to be fitted, thus enhancing the flexibility of the vehicles in operation.
» Learn More


Specifications

Specifications

Height
2056 mm/80.9 in (and above)
2056 mm/80.9 in (and above)
Load Capacity
15 tonnes/16.5 tons (max)
15 tonnes/16.5 tons (max)
Power Type
Diesel
Diesel

Capacities

Bucket Payload
26455 lb
12000 kg
Maximum Braked Trailer Mass
Consult Caterpillar
Consult Caterpillar
Maximum Un-braked Trailer Mass
33069 lb
15000 kg
RAS Belt Reeler
26455 lb
12000 kg
RAS Fixed Jib Maximum Payload
22046 lb
10000 kg
RAS Forks, Maximum Payload
33069 lb
15000 kg
RAS Slewing Jib, Maximum Payload
17636 lb
8000 kg

Standard Ejector Bucket

Heaped Capacity (SAE)
5.9 yd3
4.5 m3
Struck Capacity
4.6 yd3
3.5 m3

Weight

Maximum Laden
97003 lb
44000 kg
Operating with Bucket Only
63933 lb
29000 kg
Operating without Bucket
58422 lb
26500 kg

Engine

Cooling Fan
Hydraulic Driven Fan
Hydraulic Driven Fan
Cooling System
Water Based Radiator
Water Based Radiator
Displacement
439.3 in3
7.2 L
Engine Make/Model
Cat 3126
Cat 3126
Maximum Power
172 kW (230 hp) @ 2,200 rpm
172 kW (230 hp) @ 2,200 rpm
Maximum Torque
720 N·m (531 lb-ft) @ 1,400 rpm
720 N·m (531 lb-ft) @ 1,400 rpm
Type
Diesel, Turbocharged, 4 Cycle
Diesel, Turbocharged, 4 Cycle

Engine Speeds

Governed
2600 RPM
2600 RPM
High Idle
2700 RPM
2700 RPM
Low Idle
800 RPM
800 RPM

Fuel Consumption

At Full Power
9.9 Gal/hr
37.5 L/hr
Average Mine Duty
8-30 L/hr (2.1-7.9 gal/hr)
8-30 L/hr (2.1-7.9 gal/hr)

Start System

Starter Motor Type
Air Turbine Type
Air Turbine Type

Intake Air Cleaner

Intake Flame Trap
Spiral Wound Type
Spiral Wound Type
Type/Make
Dry Dual Element/Caterpillar
Dry Dual Element/Caterpillar

Exhaust Conditioner

Aftertreatment
Catalytic Exhaust Purifier
Catalytic Exhaust Purifier
Exhaust Filter
Replaceable Element Except China
Replaceable Element Except China
Exhaust Flame Trap
Replaceable China and RSA
Replaceable China and RSA
Make
Caterpillar
Caterpillar
Type
Flameproof Wet
Flameproof Wet

Transmission

Speeds, Forward and Reverse
4
4
Type
Power Shift with Forward/Reverse
Power Shift with Forward/Reverse

Axles Standard

Front Axle
Fixed
Fixed
Rear Axle
Trunnion Mount
Trunnion Mount
Type
Outboard Planetary
Outboard Planetary

Wheels

Make/Model
5 Pieces (Heavy Duty)
5 Pieces (Heavy Duty)

Tires – Standard

Inflation Media
Air
Air
Inflation Pressure – Front
110 psi
760 kPa
Inflation Pressure – Rear
110 psi
760 kPa
Ply Rating
Radial
Radial
Size
20.5 × R25
20.5 × R25
Type
XKA Tires
XKA Tires

Hydraulic Filtration

Bucket System
Return 10 Micron; Replaceable with Bypass
Return 10 Micron; Replaceable with Bypass
Steer/Brake System
Pressure 10 Micron; Replaceable with Bypass
Pressure 10 Micron; Replaceable with Bypass

Articulation

Degrees of Turn Either Side
43 Degree
43 Degree

Oscillation

Degrees Up and Down from Horizon
7.5 Degree
7.5 Degree

Seating (Driver)

Type
Cross-seated
Cross-seated

Canopy

ROPS/FOPS
Optional
Optional
Type Protective Device
MDG1
MDG1

Electrical System

Polarity
Floating Chassis
Floating Chassis
Type
Approved Flameproof
Approved Flameproof
Voltage
12 volts
12 volts

Shutdown System

Optional Shutdowns
• High Methane • Low Hydraulic Oil • Exhaust Scrubber Temperature
• High Methane • Low Hydraulic Oil • Exhaust Scrubber Temperature
Standard Shutdowns
• Low Engine Oil Pressure • Exhaust Temperature • Engine Coolant Level • Engine Coolant Temperature
• Low Engine Oil Pressure • Exhaust Temperature • Engine Coolant Level • Engine Coolant Temperature
Standard Shutdowns (cont'd.)
• Turbo Temperature • Scrubber Level 1 • Scrubber Level 2
• Turbo Temperature • Scrubber Level 1 • Scrubber Level 2
System Type
DCS Electronic; Intrinsically Safe Approved
DCS Electronic; Intrinsically Safe Approved

Lights

Number/Location
2 Front, 2 Rear; Approved Flameproof
2 Front, 2 Rear; Approved Flameproof

Alternator

Drive
Hydraulic
Hydraulic
Type
Approved Flameproof
Approved Flameproof

Pneumatic System

Air Flow
0.340 m3/min (12 ft3/min) @ 1,500 rpm
0.340 m3/min (12 ft3/min) @ 1,500 rpm
Air Receiver Volume
2.8 ft3
80 L
Compressor Type
Piston Engine Gear Driven
Piston Engine Gear Driven
Governed Pressure
116 psi
800 kPa
Relief Pressure
120 psi
830 kPa

Vehicle Speeds

1st Gear
1.9 mph
3.1 km/h
2nd Gear
4.6 mph
7.4 km/h
3rd Gear
8.1 mph
13 km/h
4th Gear
14.2 mph
23 km/h

Grade Ability

Front to Rear
1:4
1:4
Side to Side
1:8
1:8
Side to Side (Empty)
1:4
1:4

Service Capacities

Main Air Receiver
2.8 ft3
80 L
Transmission/Converter Oil
10.6 gal
40 L
Water Make Up Tank
118.9 gal
450 L
Axle Oil (Each)
18.7 gal
71 L
Engine Cooling System Water
19 gal
72 L
Engine Crankcase Oil (with Filter)
5.8 gal
22 L
Fuel Tank
78.3 gal
300 L
Hydraulic Tank
78.3 gal
300 L

Benefits & Features

Components are of the highest possible quality and meet or exceed operational and design requirements. The use of reliable and powerful diesel engines ensures maximum power in a compact design.
High Reliability, Low Cost
To ensure low life-cycle costs and high availability, all vehicles use tried-and-tested, commercially available powertrain components that offer high reliability and availability with high fuel economy.
» Learn More


They are also designed to be cost-effective in operation and to meet the user’s need for the safest maximum possible capacity, speed and power.
Compact
Space is at a premium in underground roadways, so the vehicles are designed to be compact, with a minimal profile and roadway presence.
» Learn More


RAS allows the use of accessories from forks and buckets to jib cranes and reelers, as well as many others.
Multipurpose
The Rapid Attach System (RAS) allows a range of accessories to be fitted, thus enhancing the flexibility of the vehicles in operation.
» Learn More


Cat equip­ment is compliant to Australian Standard MDG guide­lines, MSHA (USA), MA (China) and DGMS (India) legislative regula­tions for underground coal mining. Caterpillar also supplies diesel equipment for non-coal mining applications.
Compliance
Compliance to regional regulations and guidelines is achieved by using a variety of engine and exhaust con­ditioner packages.
» Learn More


All vehicles are compliant with current and anticipated future safety requirements, such as exhaust filtering, falling object protection and maximized visibility. Pilot hydraulic- and electronic-controlled vehicles are available with the option of dials and gauges or an LCD instrument cluster. Demanding working conditions require that the operator is comfortable for the entire shift, so suspension seats and restraint systems have been selected to assist in fatigue management and increase safety.
Operator Safety and Comfort
The cockpit design features ergonomic, intuitive controls and optimum visibility and safety. This means that operators already trained on one machine can quickly learn to use the others in the range.
» Learn More


This means high quality, excellent availability and economy of spare parts, and, as a result, high service availability. A broad range of mechanical and electronic engine packages are available, allowing vehicles to be tailored to specific applications or to meet regulations.
Engines
All machines can be supplied with various diesel engine packages suited to the customer’s requirements. Like all components, our engines are industry-recognized and accepted.
» Learn More


Caterpillar has designed a proprietary diesel exhaust solution to meet the highest emissions standards for the health and safety of personnel. The replaceable Cat particulate filter captures particulate matter, preventing its release into the mining atmosphere. A heat exchanger or wet bath scrubber is used to reduce exhaust-gas temperature and a catalytic converter reduces gaseous emissions. The exhaust system is monitored by the Cat DCS electronic shutdown system, which prevents the machine from being operated in unsafe conditions like low water levels or high exhaust system temperatures. Both dry and wet exhaust packages are approved for underground coal mine operation.
Exhaust Systems
Caterpillar can offer the underground mining industry the choice of either a wet exhaust scrubber system or a dry particulate filter system. Both the wet and dry exhaust scrubbers employ a particulate filtration system with an inline purifier and catalytic converter.
» Learn More


The dry scrubber exhaust system features a dual independent cooling system with one for the exhaust system and another for the engine system, providing a balanced coolant flow through both systems. The wet-bath-exhaust-equipped machine has a single cooling system for the engine cooling and the exhaust gas is cooled by constant consumption from the exhaust scrubber reservoir.
Cooling Systems
Caterpillar offers radiator units in either vertical or horizontal configurations.
» Learn More


There are a number of additional options available for explosion or non-explosion protected machines that include:
  • LCD graphical display in flameproof enclosure
  • Dimming and directional control of the lights
  • Solenoid-operated valve banks with spool monitoring
  • Electronic shift transmission
  • 12 V or 24 V electrical system
  • Reversing camera and display in flameproof enclosure
  • Electronic joystick control of hydraulics

Electrical Systems
The base specification LHD electrics consist of four flameproof lights powered by a flameproof Cat alternator and a DCS intrinsically safe engine monitoring and shutdown system.
» Learn More


To return a high service availability, the equipment design has been aimed towards reducing machine downtime during maintenance and servicing tasks.
Ease of Service
All Cat LHD machines can have their operation safety checks per­formed by the operator in minutes at the beginning of the shift.
» Learn More


A fifth-wheel trailer hitch can also be fitted so that the SH150 can be used for moving roof supports.
Rapid Attach System (RAS)
The RAS system makes an accessory change a safe, one-man operation, allowing a broad range of accessories to be fitted in moments without removing the backing plate or the operator having to leave the cab.
» Learn More


Range of Attachments

  • Hydraulic side shift forks for pan transportation
  • Ejector plate bucket for scoop operations
  • Lube pod for miner support, diesel/battery fleet support
  • Jib cranes for drive head motor replacement
  • Work platform for pipe, cable or roof repair
  • Reeler unit for belt/cable/AFC/BSL/Bretby
  • QDS attachment – allows use of third-party accessories

SH150 Roof Support Trailer

The SH150 roof support trailer turns your LHD into a high-speed shield hauler capable of carrying 50 tonnes (55.12 tons) and shields up to 2 m (6.56 ft) wide with an integrated hydraulic loading winch. The trailer is designed for moving roof supports and chocks. A hydraulic assist drive system can be fitted as an optional upgrade to support areas of inconsistent floor and roadway conditions for intermittent operation. A rated hydraulic winch is available for loading roof supports and two in-floor load positional cylinders can be used for assistance with unloading. With spring-applied hydraulic brakes and solid rubber wheels, the trailer is hydraulically lowered and raised for easy loading and unloading of transport. The trailer has a capacity of 30 000 or 50 000 kg (66,139 or 110,231 lb) and can carry a 2 m (6.56 ft) roof support. The SH150 can be towed by the CL210 and CL215.

General Purpose Trailer

With a tare mass of 3 tonnes (3.31 tons), the general purpose trailer can carry loads of up to 7 tonnes (7.72 tons). With a simple ladder-frame design, the width of the trailer can be selected to suit mine drive heading sizes. The flat deck and gate railing system allow flexible loading and unloading from either side with forks or handling devices.

Conveyor Structure Module

Fitting on top of a standard general purpose trailer, the conveyor structure module allows all components for a certain section of conveyor to be loaded and stored together. This modular approach not only speeds loading and unloading, but prevents damage to and loss of valuable components.
Work Tool Attachments
Do more job with one machine.
» Learn More


Standard / Optional Equip.

CL215 Standard Equipment

• The Cat CL215 comes standard with the Rapid Attachment System (RAS) for rapid pick up and release of attachments.

CL215 Optional Equipment

• Filled Tires – Insert or Foam
• Fire Suppression System
• 15 000 kg (33,069 lb) Forks with Side Shift
• 8000 kg (17,636 lb) Slewing Jib Crane
• Elevating Work Platform
• Fuel and Lubrication Pod
• Concrete Hopper Attachment
• Alternative Approved Electrical Components (Lights, Alternators, Hour Meters, etc.)
• Load Indication Gauge System
• Tow Chains
• Auto Lubrication System
• 10 000 kg (22,064 lb) Belt/Cable Reeler
• 5.5 m3 (7.2 yd3) Bucket
• Trailer Towing Adapter (CHT-50)
 

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