R3000H Underground Mining Loader

Overview

Specifications

Benefits & Features

Standard / Optional Equip.

Overview

R3000H Underground Mining Loader

The R3000H underground loader is designed to meet the challenges of the most demanding underground mining applications. Compact design with agile performance, rugged construction and simplified maintenance ensures excellent productivity, long life and low operating costs. Engineered for performance, designed for comfort, built to last.
Specifications

Engine

Engine Model
Cat® C15 ACERT™
Cat® C15 ACERT™
Rated Power
1800 RPM
1800 RPM
Gross Power – SAE J1995
409 hp
305 kW
Benefits & Features
Power Train – Engine
The Cat® C15 engine with ACERT™ Technology. Innovative technologies optimize performance.
» Learn More


Power Train – Transmission
More power to the ground for greater productivity.
» Learn More


Hydraulics
Cat hydraulics deliver the power and control to keep material moving.
» Learn More


Specifications

Engine

Engine Model
Cat® C15 ACERT™
Cat® C15 ACERT™
Rated Power
1800 RPM
1800 RPM
Gross Power – SAE J1995
409 hp
305 kW
Bore
5.4 in
137.2 mm
Stroke
6.8 in
171.5 mm
Displacement
927.9 in3
15.2 L

Operating Specifications

Nominal Payload Capacity
44092 lb
20000 kg
Static Tipping Load Straight Ahead Lift Arms Horizontal
105306 lb
47776 kg
Static Tipping Load Full Turn Lift Arms Horizontal
89225 lb
40472 kg
Breakout Force (SAE)
60298 lb
27346 kg
Gross Machine Weight
166614 lb
75575 kg

Weights

Empty
122522 lb
55575 kg
Loaded
166614 lb
75575 kg
Empty – Front Axle
50728 lb
23010 kg
Empty – Rear Axle
71793 lb
32565 kg
Loaded – Front Axle
120363 lb
54596 kg
Loaded – Rear Axle
46251 lb
20979 kg

Transmission

Forward 1
3.3 mph
5.3 km/h
Forward 2
5.9 mph
9.5 km/h
Forward 3
10.6 mph
17.1 km/h
Forward 4
18.7 mph
30.1 km/h
Reverse 1
4.1 mph
6.6 km/h
Reverse 2
7.4 mph
11.9 km/h
Reverse 3
13.1 mph
21.2 km/h
Reverse 4
23.4 mph
37.8 km/h

Hydraulic Cycle Time

Raise
9.2 Seconds
9.2 Seconds
Dump
3.4 Seconds
3.4 Seconds
Lower, Empty, Float Down
3.1 Seconds
3.1 Seconds
Total Cycle Time
15.7 Seconds
15.7 Seconds

Bucket Capacities

Bucket Capacities
8.3-11.6 m3 (10.9-15.2 yd3)
8.3-11.6 m3 (10.9-15.2 yd3)
Dump Bucket – 1*
10.9 yd3
8.3 m3
Dump Bucket – 2*
11.6 yd3
8.9 m3
Dump Bucket – 3*
13.7 yd3
10.5 m3
Dump Bucket – 4*
15.2 yd3
11.6 m3

Turning Dimensions

Axle Oscillation
8 Degrees
8 Degrees
Articulation Angle
42.5 Degrees
42.5 Degrees
Inner Clearance Radius**
129.4 in
3289 mm
Outside Clearance Radius**
295.7 in
7511 mm

Tires

Tire Size
35/65 R33 VSNT
35/65 R33 VSNT

Service Refill Capacities

Engine Crankcase
9 gal
34 L
Front Differential and Final Drives (with Axle Oil Cooling System)
42 gal
159 L
Rear Differential and Final Drives (with Axle Oil Cooling System)
44.1 gal
167 L
Cooling System
19.8 gal
75 L
Front Differential and Final Drives
31.4 gal
119 L
Fuel Tank
404.4 gal
1531 L
Hydraulic Tank
37 gal
140 L
Rear Differential and Final Drives
33.5 gal
127 L
Transmission
16.4 gal
62 L

Standards

Brakes
ISO 3450, AS2958.1, CAN-CSA424.30-M90
ISO 3450, AS2958.1, CAN-CSA424.30-M90
Cab/FOPS
ISO 3449, SAE J231, AS2294.3, EN13627
ISO 3449, SAE J231, AS2294.3, EN13627
Cab/ROPS
ISO 3471, SAE J1040, AS2294.2, EN13510
ISO 3471, SAE J1040, AS2294.2, EN13510

Benefits & Features

The Cat® C15 engine with ACERT™ Technology provides unequalled lugging force while digging, tramming and traversing steep grades. Torque rise effectively matches transmission shift points for maximum efficiency and fast cycle times. Mechanically Actuated, Electronic Unit Injection (MEUI™) high-pressure, direct injection fuel system electronically monitors operator demands and sensor inputs to optimize engine performance. Air-to-air aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions. Oil coiled pistons increase heat dissipation and promote longer piston life. The crankshaft is forged and induction hardened for long-term durability. The Cat C15 engine features the optional Ventilation Reduction Package. The VR Package incorporates selective engine hardware and software to minimize diesel particulate matter in the engine exhaust. Engines equipped with the VR Package feature a significant ventilation rate reduction, a decrease in fuel consumption, and maintained or improved product performance. VR Package availability is subject to regional regulatory compliance. Optional U.S. EPA Tier 3 and EU Stage III compliant engine is also available.
Power Train – Engine
The Cat® C15 engine with ACERT™ Technology. Innovative technologies optimize performance.
» Learn More


Power Shift Transmission

The Cat four-speed planetary power shift transmission is matched with the Cat C15 diesel engine to deliver constant power over a wide range of operating speeds and grades.

Robust Design

Designed for rugged underground mining conditions, the proven planetary power shift transmission is built for long life between overhauls.

Torque Converter Lockup Clutch

Combines maximum rimpull while in torque converter drive with the efficiency and performance of direct drive when the lockup clutch is engaged. The lockup clutch delivers more power to the wheels for superior power train efficiency.

Electronic Auto Shift Transmission

The electronic auto shift transmission increases operator efficiencies and optimizes machine performance. The operator can choose between manual or auto shift modes.

Transmission Neutralizer

The operator can engage the service brakes and neutralize the transmission, maintaining high engine rpm for full hydraulic flow, enhancing digging and loading functions.

Final Drives

Cat final drives work as a system with the planetary power shift transmission to deliver maximum power to the ground. Built to withstand the forces of high torque and impact loads, double reduction final drives provide high torque multiplication to further reduce drive train stress.
Power Train – Transmission
More power to the ground for greater productivity.
» Learn More


Hydraulic System

Powerful Cat hydraulics deliver exceptional digging and lifting forces for fast cycle times. High hydraulic flow rates provide fast hydraulic cylinder response and powerful lift forces. Large-bore lift and tilt cylinder delivers exceptional strength, performance and durability.

Pilot Controls

Low effort, pilot operated joystick implement control with simultaneous lift and tilt functions optimizes operating efficiency.

Cat Hydraulic Hose

Field proven Cat high pressure XT™ hydraulic hoses are exceptionally strong and flexible for maximum system reliability and long life in the most demanding conditions. Reusable couplings with O-ring face seals provide superior, leak free performance.

Optional Ride Control

The optional ride control system uses a nitrogen filled oil accumulator in the hydraulic lift circuit to act as a shock absorber for the bucket and lift arms. The lift arm and bucket response to movement is dampened over rough ground, reducing fore and aft pitch, improving cycle times and load retention. A smoother, more comfortable ride gives operators the confidence to travel at speeds above 5 km/h (3 mph) during load and carry operations.
Hydraulics
Cat hydraulics deliver the power and control to keep material moving.
» Learn More


Frame Design

The frame is engineered to withstand extreme forces generated during loading and tramming cycles. Precision manufacturing process ensures all structures are consistently built to high quality. Deep penetration and consistent welds throughout the frame ensures structures are solidly fused to provide sturdy platform for the linkage and the axles. The design and manufacturing quality of Cat LHD frames have been proven by our customers, many of whom reuse frames during machine rebuilds to get 2nd and 3rd lives out of their LHD’s.

Hitch

Spread hitch design widens the distance between upper and lower hitch plates to distribute forces and increase bearing life. Thicker hitch plates reduce deflection. The wide opening provides easy service access. Upper and lower hitch pins pivot on roller bearings to distribute horizontal and vertical loads over a greater surface area. Shim adjusted preload reduces maintenance time. An on-board steering frame lock pin is fitted to prevent articulation during maintenance and service.

Sealed Pins

Sealed colleted pins are fitted to all bucket and lift arm hinge points for longer pin and bushing life. This reduces maintenance costs and extends service intervals. The sealed joints retain lubrication and prevent contaminant entry.

Z-bar Loader Linkage

Proven Z-bar loader linkage geometry generates powerful breakout force and an increased rack back angle for better bucket loading and material retention. Heavy duty steel lift arms with cast steel cross tube ensures extreme loads encountered during loading and tramming are efficiently dissipated for long service life.
Structures
Rugged Cat structures – the backbone of the R3000H’s durability.
» Learn More


The operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. All controls, levers, switches and gauges are positioned to maximize productivity and minimize operator fatigue.

Protective Structure

Integral to the cab and frame, the resiliently mounted Roll Over Protective Structure (ROPS) and the Falling Objects Protective Structure (FOPS), isolates the operator from vibration for a more comfortable ride.

Optional Enclosed Cab

Optional sound-suppressed ROPS cab provides a quiet, secure working environment. Large window openings offer excellent visibility in all directions. Air conditioning provides filtered, pressurized, temperature-controlled air for a more comfortable working environment.

STIC™ Steering and Transmission Integrated Control

STIC provides effortless control of the machine by a single controller. Simple side-to-side motion articulates the machine. Directional shifting (forward/neutral/reverse) is controlled using a three position rocker switch. The thumb operated buttons control gear selection.

Monitoring System

Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the machine performing at top production levels.

Optional Swivel Seat

Ergonomic swivel seat provides a simple solution to operator fatigue by reducing neck and shoulder movement. Electronically controlled direction and speed can be adjusted to suit all operating scenarios.
Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.
» Learn More


Buckets

Cat LHD buckets deliver unmatched productivity and structural reliability to help lower your cost-per-ton. Buckets are available in a range of sizes to suit most material types and densities.

Optional Wear Packages

Weld-on wear plates in high wear areas are standard. Additional wear packages, including sacrificial wear strips and Cat heel shrouds protect the edges from damage and reduce the need for costly bucket rebuilds.

Optional Cutting Edges

Available weld-on GET offers more wear material to maximize system wear life and bucket protection. Downtime is also reduced by an even wear rate between corners and edge segments, allowing both to be replaced at the same time. Available mechanically attached GET features pin-on shrouds which are made from Caterpillar’s through-hardened DH-2™ alloy steel for superior hardness, wear resistance and strength. The sharp profile provides good penetration which is maintained throughout the life of the shrouds.
Loader Bucket Systems
Rugged performance and reliability in tough underground mining applications.
» Learn More


Service Access

Easy access to daily service points simplifies servicing and reduces time spent on regular maintenance procedures.

Ground-Level Access

Allows convenient servicing to all tanks, filters, lubrication points and compartment drains.

Air Filters

Radial seal air filters are easy to change, reducing time required for air filter maintenance.

Sight Gauges

Fluid level checks are made easier with sight gauges.

Diagnostics

Caterpillar Electronic Technician (Cat ET) service tool enables quick electronic diagnosis of machine performance and key diagnostic data for effective maintenance and repairs.

Sealed Electrical Connectors

Electrical connectors are sealed to lock out dust and moisture. Harnesses are covered for protection. Wires are color and number coded for easy diagnosis and repair.

Scheduled Oil Sampling

S·O·SSM helps avoid minor repairs becoming major ones.
Serviceability
More time for production.
» Learn More


Dealer Capability

Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs, when and where you need them.

Product Support

When Cat products reach the field, they are supported 24/7 by a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.

Service Support

Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers will be with you every step of the way with its unsurpassed worldwide parts support, trained technicians and customer support agreements.

Technology Products

Cat dealers offer a range of advanced technology products designed to improve efficiency, productivity and lower costs.

Replacement

Repair or rebuild? Your Cat dealer can help you evaluate the costs so you can make the right choice.
Customer Support
Cat dealer services keep underground mining equipment productive.
» Learn More


Product Safety

Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral part of all machine and systems designs.

Engine Shut Off Switch

A secondary engine shutoff switch is located at ground level.

Integral ROPS Cab

Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.

Brake Systems

Four corner oil-cooled braking system provides excellent control. The service brake system is actuated by modulated hydraulic pressure, while the parking break function is spring applied and hydraulic released. This system assures braking in the event of loss of hydraulic failure.

Standard Safety Features

Anti-skid upper deck surfaces, lower cab light, ground level compartment sight glasses, increased visibility, 3-point access to cab and machine, push out safety glass, suspension seat, inertia reel retractable seat belt, bucket control group safety pins, hot and cold side of engine, articulation lock, hinged belly guards.

safety.cat.com

For more complete information on safety, please visit http://safety.cat.com.
Safety
Cat mining machines and systems are designed with safety as their first priority.
» Learn More


Standard / Optional Equip.

R3000H Standard Equipment

ELECTRICAL
• Alternator, 95-amp
• Battery Disconnect Switch, Ground Level
• Corrosive Protection Spray
• Diagnostic Connector
• Electric Starting, 24-volt
• Engine Shutdown Switch
• External Lighting System, Front, Rear
• Low Maintenance Batteries
• Reversing Alarm
• Starting and Charging System
OPERATOR ENVIRONMENT
• Cat Electronic Monitoring System (Cat EMS)
• Electric Horns
• Enclosed Operators Station: – Air Conditioning – Pressurizer – Dome Light – Radio Ready – Heater
• Gauges: – Engine Coolant Temperature – Fuel Level – Hydraulic Oil – Speedometer – Tachometer
• Pilot Hydraulic Implement Controls, Single Joystick
• ROPS/FOPS Structure
• STIC Steering
• Suspension Seat with Retractable Seat Belt
POWER TRAIN
• Cat C15 ATAAC Diesel Engine with ACERT™ Technology, 6-Cylinder
• Long Life Coolant
• Full Hydraulic Enclosed Wet Multiple-Disc Brakes (SAFR™)
• Planetary Powershift Transmission with Automatic Shift Control, 4 Speed Forward/4 Speed Reverse
• Engine Air Intake Precleaner
• Torque Converter/Lock Up Clutch
• Transmission Neutralizer
• Electric Fuel Priming Pump
• Crossflow Radiator
OTHER STANDARD EQUIPMENT
• Auto Park Brake
• Brake Axle Cooling
• Bucket Positioner, Return To Dig
• Catalytic Exhaust Purifier/Muffler Group
• Engine and Transmission Belly Guards
• Fenders, Front, Rear
• Firewall
• Hardox 450 Bucket Lip
• Operator Present System
• Rear Frame Protection Wear Bars 125 × 50 mm (5 × 2 in)
• Semi Centralized Lubrication Points
• Swing Out Radiator Grill
• Tires, VSNT 35/65 R33

R3000H Optional Equipment

• Alternative Tire Arrangements
• Automatic Lube System
• Auxiliary Start Receptacle
• Brake Light
• Brake Pressure Gauges
• Brake Release Arrangements
• Bucket Heel Shrouds
• Bucket Sacrificial Wear Strip Package
• Centralized Lube System, Manual
• Color Rearview Camera
• Drawbar Attachment, Bolt-on
• Electronic Access Module
• Fast Fill System
– Coolant
– Engine
– Fuel
– Hydraulic
– Transmission
• Fire Extinguishers
• Fire Suppression System
• Fold Down Top Deck Handrails
• Front Light Protectors
• Oil Sample Adapters
• Payload Control System (PCS)
• Reflective Tape
• Remote Control Systems
– Proportional
– Retrieval Attachment
• Reversible Steering
• Ride Control System
• Seat Covers
• Secondary Steering System
• Service Tools
• Swivel Seat
• Tee Seat
• VIMS™ 3G
 

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