AD60 Underground Articulated Truck

Overview

Specifications

Benefits & Features

Standard / Optional Equip.

Overview

AD60 Underground Articulated Truck

The AD60 Underground Articulated Truck is designed for high production, low cost-per-ton hauling in underground mining applications. Rugged construction and simplified maintenance guarantee long life with low operating costs. Engineered for performance, designed for comfort, built to last.
Specifications

Engine

Engine Model
Cat® C27 ACERT™
Cat® C27 ACERT™
Rated Power
2000 RPM
2000 RPM
Gross Power – SAE J1995
805 hp
600 kW
Benefits & Features
Power Train – Engine
The Cat C27 engine is built for power, reliability and efficiency.
» Learn More


Power Train – Transmission
More power to the ground for greater productivity.
» Learn More


Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
» Learn More


Specifications

Engine

Engine Model
Cat® C27 ACERT™
Cat® C27 ACERT™
Rated Power
2000 RPM
2000 RPM
Gross Power – SAE J1995
805 hp
600 kW
Bore
5.4 in
137.2 mm
Stroke
6 in
152.4 mm
Displacement
1648 in3
27 L
Gross Power – SAE J1995 (1st gear/2-7th gear)
579/600 kW (776/805 hp)
579/600 kW (776/805 hp)
Net Power – 80/1269/EEC
540/560 kW (725/751 hp)
540/560 kW (725/751 hp)
Net Power – ISO 9249
540/560 kW (725/751 hp)
540/560 kW (725/751 hp)
Net Power – SAE J1349 (1st gear/2-7th gear)
540/560 kW (725/751 hp)
540/560 kW (725/751 hp)

Operating Specifications

Gross Machine Operating Weight
242508 lb
110000 kg
Nominal Payload Capacity
132277 lb
60000 kg

Weights

Empty
110163 lb
49969 kg
Loaded
242508 lb
110000 kg
Empty – Front Axle
75572 lb
34279 kg
Empty – Rear Axle
34591 lb
15690 kg
Loaded – Front Axle
122224 lb
55440 kg
Loaded – Rear Axle
120284 lb
54560 kg

Weight Distribution

Empty – Front Axle
68.6%
68.6%
Empty – Rear Axle
31.4%
31.4%
Loaded – Front Axle
49.8%
49.8%
Loaded – Rear Axle
50.2%
50.2%

Transmission

Forward 1
4.1 mph
6.6 km/h
Forward 2
5.8 mph
9.3 km/h
Forward 3
7.5 mph
12.5 km/h
Forward 4
10.4 mph
16.8 km/h
Forward 5
14.1 mph
22.7 km/h
Forward 6
19.1 mph
30.7 km/h
Forward 7
25.8 mph
41.5 km/h
Reverse 1
5.4 mph
8.7 km/h

Final Drives

Differential Ratio
3.46:1
3.46:1
Final Drive Ratio
5.5:1
5.5:1
Total Reduction Ratio
19.04:1
19.04:1

Body Hoist

Raise
12 Seconds
12 Seconds
Lower
24 Seconds
24 Seconds
Total Cycle Time
36 Seconds
36 Seconds

Body Capacities

Dump Body – 1
35.2 yd3
26.9 m3
Dump Body – 2
42.6 yd3
32.6 m3
Dump Body – 3
44.2 yd3
33.8 m3
Dump Body – 4
47.9 yd3
36.6 m3
Ejector Body – 1
35.2 yd3
26.9 m3
Ejector Body – 2
38.5 yd3
29.4 m3

Turning Dimensions

Outside Clearance Radius
393.9 in
10005 mm
Articulation Angle
42.5 Degrees
42.5 Degrees
Frame Oscillation
10°
10°
Inside Turning Radius
218.1 in
5540 mm

Service Refill Capacities

Engine Crankcase with Filter
26.2 gal
99 L
Transmission
14 gal
53 L
Hydraulic Tank
68.2 gal
258 L
Cooling System
36.5 gal
138 L
Front Differentials and Final Drives
36.5 gal
138 L
Rear Differentials and Final Drives
36.5 gal
138 L
Fuel Tank
248.3 gal
940 L

Tires

Tire Size
35 × 65 R33
35 × 65 R33

Standards

Brakes
ISO 3450, AS2958.1, CAN-CSA424.30-M90
ISO 3450, AS2958.1, CAN-CSA424.30-M90
Cab/FOPS
ISO 3449, SAE J231, AS2294.3, EN13627
ISO 3449, SAE J231, AS2294.3, EN13627
Cab/ROPS
ISO 3471, SAE J1040, AS2294.2, EN13510
ISO 3471, SAE J1040, AS2294.2, EN13510

Benefits & Features

ACERT Technology

The Cat C27 is U.S. EPA Tier 2 and EU Stage II compliant. It delivers higher power and greater durability for maximum hauling performance in the most demanding mining applications. Complete system integration of the engine and transmission optimizes performance and efficiency.

Power Increase

The 21.8% power increase over previous models provides unequalled lugging force during acceleration and less down-shifting on grade. Improved software and updates in engine technology further improve transmission shifting and decrease fuel consumption.

Watercooled Turbocharged and ATAAC

Air-to-air aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions.

Electronic Unit Injection (EUI)

The electronically controlled unit injection fuel system senses operating conditions and regulates fuel delivery for optimum fuel efficiency. The proven high-pressure fuel system provides improved response times and more efficient fuel burn with lower emissions and less smoke.

Electronic Control Module (ECM)

ECM utilizes advanced engine management software to monitor, control and protect the engine utilizing self-diagnosing electronic sensors. The computerized system senses operating conditions and power requirements and adjusts engine for peak performance and most efficient operation at all times.

Design

Caterpillar designed one-piece cast iron block provides maximum strength and durability. Two-piece articulated pistons with forged steel crowns are designed to withstand higher cylinder pressure.
Power Train – Engine
The Cat C27 engine is built for power, reliability and efficiency.
» Learn More


Mechanical Power Train

The Cat mechanical drive power train and power shift transmission provide unmatched operating efficiency and control on steep grades, in poor underfoot conditions, and on haul roads and drives with high rolling resistance.

Transmission

The Cat seven-speed planetary power shift transmission is matched with the direct-injection C27 engine with ACERT Technology to deliver constant power over a wide range of operating speeds. Individual clutch modulation provides smooth clutch engagements to optimize performance and extend clutch life.

Lock-Up Torque Converter

Combines maximum rimpull and cushioned shifting of torque converter drive with the efficiency and performance of direct drive. When engaged, lock-up provides superior power train efficiency by delivering more power to the wheels.

Lock-Up Clutch

Quickly releases and re-engages to reduce power train torque loads for smoother shifting, long life and a more comfortable ride.

Remote Transmission Oil Cooler

Increases cooling capacity in the transmission oil circuit to ensure optimal performance on long, uphill loaded hauls.
Power Train – Transmission
More power to the ground for greater productivity.
» Learn More


Cat Data Link

Electronically integrates machine computer systems to optimize overall power train performance, increase reliability and component life, and reduce operating costs.
  • Controlled Throttle Shifting – Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother shifts and longer component life.
  • Economy Shift Mode – Decreases fuel consumption, lowers noise levels and potentially longer engine life.
  • Directional Shift Management – Regulates engine speed to prevent damage caused by high speed directional changes.
  • Body-up Shift Inhibitor – Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.

Electronic Technician (Cat ET)

Cat ET service tool provides service technicians with easy access to stored diagnostic data through Cat Data Link to simplify problem diagnosis and increase availability.

Overspeed Protection

The transmission control electronically senses engine conditions and automatically up-shifts to prevent overspeeding.
Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
» Learn More


Integrated Braking System

The Cat oil-cooled braking system delivers reliable performance and control in the most extreme underground mining conditions. The integrated system combines the service, secondary, parking brake and retarding functions in the same robust system for optimum braking efficiency.

Oil-Cooled Multiple Disc Brakes

Four-wheel, forced oil-cooled, multiple disc service brakes are continuously cooled by a water-to-oil heat exchangers for non-fade braking and retarding performance. They are also completely enclosed to prevent contamination and reduce maintenance.

Automatic Retarder Control (ARC)

Electronically controls retarding on grade to maintain optimum engine RPM and oil cooling. Additional braking may be applied using the manual retarder or the brake pedal. ARC also allows the operator to maintain optimum engine speeds for faster downhill hauls and greater productivity. The ARC automatically activates when engine speed exceeds factory preset levels.

Superior Control

Automatic brake modulation offers a smoother ride and greater control, allowing the operator to concentrate on driving.
Cat Brake System
Superior control for operator confidence.
» Learn More


The AD60 operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. All controls, levers, switches and gauges are positioned to maximize productivity and minimize operator fatigue.

Protective Structure

Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from vibration for a more comfortable ride.

Standard Enclosed Cab

Standard sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned working environment with fresh, pressurized, temperature-controlled air circulation.

Cat Comfort Air Suspension Seat

Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Designed to minimize vertical and lateral motion of the operator. Thick cushions reduce pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.

Steering Column

Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.

Monitoring System

Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the machine performing at top production levels. Displays are backlit for easy viewing.
Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.
» Learn More


Body Design

Cat truck bodies are designed for optimal strength, capacity, durability and low cost per ton.

Cat Truck Bodies

Caterpillar has two body styles to meet your application:
  • Dump Body
  • Ejector Body
The ejector body offers clean load ejection and can be easily removed and switched with a dump body for greater machine versatility.

Body Selection

Selection of the right body depends on material, haul road, and dump conditions. The better the match of body to application, the greater the efficiency. Its diverging flow design gives clean load ejection, which maximizes production and avoids material carryback.

Body/Chassis Integration

Cat truck bodies are designed and matched with the integrated chassis system for optimum structural reliability, durability and long life.

Fast Hoist Cycle Times

Single-stage hoist cylinders provide fast dump cycle times of 12 seconds for raise and 24 seconds for lower.

Truck Payload Management System (TPMS)

The standard TPMS system calculates the payload the truck is carrying and determines truck cycle times.
Truck Body Systems
Rugged performance and reliability in tough underground mining applications.
» Learn More


Frame Design

The frame uses box-section design with stiff frame beams to resist twisting forces giving it a longer structural life.

Articulating/Oscillating Hitch

This system provides steering and oscillation and enables the truck to maintain all wheel ground contact in rough terrain.
Structures
Rugged Cat structures – the backbone of the AD60’s durability.
» Learn More


Ground-Level Service Access

Easy access to daily service points allows convenient servicing to tanks, filters, lubrication points, compartment drains and sight gauges for quick fluid level checks.

Diagnostics – Cat Electronic Technician

Electronic control system enables quick diagnosis of engine conditions and effective maintenance and repairs utilizing the Cat ET Service Tool.

VIMS Guardian 3rd Generation System

This standard technology enables your equipment to provide detailed, up-to-the-minute data about its own health and working conditions by monitoring key temperatures, pressures, and more. The system gathers historical trends, histograms, events and more for off-board analysis.

Sight Gauges

Makes fluid level checks quick and easy. These include the hydraulic, transmission and coolant reservoirs.
Serviceability
More time for production.
» Learn More


Dealer Capability

Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs. They offer 24/7 product support via a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.

Service Support

Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers offer a wide range of service plans that will maximize return on your investment, including:
  • Preventive Maintenance Programs
  • Diagnostic Programs, such as Scheduled Oil Sampling and Technical Analysis
  • Rebuild and Reman Options
  • Customer Support Agreements

Technology Products

Cat dealers offer a range of advanced technology products designed to improve efficiency, productivity and lower costs.

Operator Training

Your Cat dealer can arrange operator training to improve productivity, decrease downtime, reduce operating costs and enhance safety.
Customer Support
Cat dealer services keep underground mining equipment productive.
» Learn More


Product Safety

Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral part of all machine and systems designs.

Engine Shutoff Switch

A secondary engine shutoff switch is located at ground level.

Integral ROPS Cab

Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.

Brake Systems

Four corner oil-cooled braking system provides excellent control. The service brakes and retarding system are actuated by modulated hydraulic pressure, while the parking brake function is spring applied and hydraulic released. This system assures braking in the event of loss of hydraulic pressure.

Operator Present System

Automatically engages parking brake, neutralizes steering, implement and transmission control, and shuts down the engine in the event the operator fails to apply the park brake prior to exiting the cab.

Standard Safety Features

Anti-skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, excellent visibility, suspension seat, passenger/training seat, inertia reel retractable belts, steering frame lock, rear window guard, body retaining pins, automatic retarder control, exhaust heat shielding and firewall fitted standard, hitch hydraulic hoses – burst protection sleeves fitted, tailgate retaining pins (ejector body), alternate exit via windows, ground level compartment sight glasses, hot and cold side of engine.

SAFETY.CAT.COM™

For more complete information on safety, please visit http://safety.cat.com.
Safety
Designed with safety as the first priority.
» Learn More


Standard / Optional Equip.

AD60 Standard Equipment

ELECTRICAL
• Alarm, back-up
• Alternator, 95 amp
• Batteries, maintenance free
• Battery disconnect switch-ground level
• Brake and tail lights
• Corrosive protection spray
• Engine shutdown switch
• Headlights with dimmer switch
• Hydraulic tank low level sensor
• Jump start receptacle
• Rear work light (cab mounted)
• Reversing lights
• Starting and charging system (24-volt)
OPERATOR ENVIRONMENT
• Brake drag indicator
• Cab pressurizer
• Cat Comfort TLV2 air suspension seat
• Cat Electronic Monitoring System (Cat EMS)
• Diagnostic connector
• Operator Present System
• Rearview mirrors
• Radio ready
• ROPS/FOPS cab with air conditioning
• Storage compartment
• Tilt/telescopic steering wheel
• Trainer/passenger seat and seat belt
• Turn signal indicators
• Windshield wiper and washer
POWER TRAIN
• All wheel oil cooled disc brakes
• Automatic retarder control
• Auto shift transmission: – 7 speed forward/1 speed reverse
• Control throttle shifting
• 12 cylinder C27 ACERT ATAAC diesel engine
• Long life coolant
• Parking brakes (four wheels)
• Programmable gear blockout with body up
• Programmable ground speed limiting
• Torque converter with automatic lockup
OTHER STANDARD EQUIPMENT
• Articulated and oscillated hitch
• Belly guards
• Body up alarm
• Centralized lubrication points
• Dump body (26.9 m3 – 35.2 yd3)
• Exhaust catalytic converter/muffler
• Exhaust covers
• Firewall
• Frame lifting lugs
• Front and rear tow pin
• Front axle suspension
• Front rubber bumpers
• Oil sample adapters
• Remote transmission hydraulic oil cooler
• Secondary Steering System
• Tires – 35/65 R33 VSNT radial tires
• TPMS (Truck Payload Measurement System)
• TPMS remote display payload indicator
• Ventilated hood and covers
• VIMS Guardian 3rd generation

AD60 Optional Equipment

• Bodies: – Body impact liners, heavy duty – Body wear liners, heavy duty – Dump – 32.6 m3 (42.6 yd3) – Dump – 33.8 m3 (44.2 yd3) – Dump – 36.6 m3 (47.9 yd3) – Ejector – 26.9 m3 (35.2 yd3) – Ejector – 29.4 m3 (38.5 yd3)
• Color camera and monitoring system
• Engine shutdown on fire system activation
• Fast fill system: – Coolant – Engine – Fuel – Hydraulic – Transmission
• Fire extinguisher, hand held
• ID numbers for rims
• Idle timer
• Electrical isolation switches
• Onboard fire suppression system, 65L
• Retractable visor group
• Seat covers
• Spare rim
 

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