C9 ACERT™ (Dry Manifold)

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Overview

Cat C9 ACERT engines are the ideal solution for your demanding operations in the oilfield. Decades of field operation and intense research and development allow Cat C9 ACERT engines to deliver excellent performance with low operating costs and emissions. Equipment powered by C9 ACERT engines include workover rigs, pump skids, acidizing units, cementing units, coil tubing units, and hydraulic power units. Cat engines are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty. C9 ACERT engines, with ratings: 205-280 bkW (275-375 bhp) @ 1800-2200 rpm, meet China Stage II, EPA Tier 3 equivalent, EU Stage IIIA equivalent emission standards. U.S. EPA Tier 3 equivalent and EU Stage IIIA equivalent ratings are available using U.S. EPA and EU Flexibility. They are also available in other regulated and non-regulated areas.

General Specifications

Units:
Minimum Rating 275.0 bhp 205.0 bkW Less
Maximum Rating 375.0 bhp 280.0 bkW Less
Governor and Protection Electronic (ADEM™ A3) Electronic (ADEM™ A3) Less
Aspiration Turbocharged-Aftercooled Turbocharged-Aftercooled Less
Displacement 538.0 in3 8.8 L Less
Flywheel and Flywheel Housing SAE 1 or 2 SAE 1 or 2 Less
Flywheel Teeth 113 (SAE 1), 134 (SAE 2) 113 (SAE 1), 134 (SAE 2) Less
Rotation (from flywheel end) Counterclockwise Counterclockwise Less
Stroke 5.87 in. 149.0 mm Less
Bore 4.41 in 112.0 mm Less

Emissions

Emissions EPA and CARB Non-Road Tier 3, EU Stage IIIA, IMO Tier II EPA and CARB Non-Road Tier 3, EU Stage IIIA, IMO Tier II Less

Dimensions

Length 43.0 in. 1092.0 mm Less
Width 32.6 in. 828.0 mm Less
Height 40.3 in. 1024.0 mm Less
Weight 1578.0 lb 716.0 kg Less

Capacity for Liquids

Lube Oil System (refill) 8.0 gal 30.3 L Less
Cooling System 3.7 gal 13.9 L Less

Engine Design

- Proven reliability and durability - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range - High power density — lightweight engine for weight sensitive applications - PTO drive options provide flexible access to auxiliary power for pumps and other needs - Optional 12V and 24V air shut-offs — provides an integrated shutoff feature; required safety feature for petroleum operators

Transmissions

Caterpillar has a full line of engine/transmission packages that can be fully integrated with your axle, hydraulics, and operator interface. Cat® transmissions deliver continuous operation under full load, smooth shifting at any speed, and maximum up time, with unmatched durability and easy maintenance.

Custom Packaging

For any petroleum application, trust Caterpillar to meet your exact needs with a factory custom package. Cat engines, generators, enclosures, controls, radiators, transmissions — anything your project requires — can be custom designed and matched to create a one-of-a kind solution. Custom packages are globally supported and are covered by a one-year warranty after startup.

Full Range of Attachments

Large variety of factory installed engine attachments reduces packaging time

Testing

Every engine is full-load tested to ensure proper engine performance.

Product Support Offered Through Global Cat Dealer

- More than 2,200 dealer outlets - Cat factory-trained dealer technicians service every aspect of your petroleum engine - Cat parts and labor warranty - Preventive maintenance agreements available for repairbefore-failure options - S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval

Over 80 Years of Engine Manufacturing Experience

Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine

Web Site

For all your petroleum power requirements, visit www.catoilandgasinfo.com.

C9 ACERT™ (Dry Manifold) Standard Equipment

Air Inlet System
  • Turbocharger, separate circuit (SCAC) or remote (REMAC) aftercooler
  • Single, right-side, center-mounted turbo with water-cooled turbine housing
  • Air inlet 101.6 mm (4 in) connection type

Control System
  • Electronic governing, PTO speed control
  • Programmable ratings
  • Cold mode start strategy
  • Automatic altitude compensation
  • Fuel cooled ECU
  • Power compensation for fuel temperature
  • Programmable low and high idle
  • Electronic diagnostics and fault logging
  • Programmable monitoring system (engine speed, temperature, pressure)
  • J1939 broadcast (diagnostic and engine status)
  • Electronic installation kit (connectors, PINS, sockets) (nonhazardous environment only)
  • Certified electrical control system (hazardous environment only)
  • Derated engine: automatic ambient temperature compensation

Cooling System
  • Thermostats and housing, RH forward-facing outlet — 51 mm (2.01 in) connection
  • Jacket water pump — belt-driven, centrifugal
  • Water pump — inlet RH facing downward 63 mm (2.48 in)

Exhaust System
  • Exhaust manifold — water-cooled
  • Single, center right-side mounted turbo with water-cooled turbine housing
  • Rear facing turbo exhaust 81.8 mm (3.22 in.) connection, non V-band clamp

Flywheels and Flywheel Housings
  • Mandatory selection of: SAE No. 1 or SAE No. 2 flywheel and housing, SAE standard rotation

Fuel System
  • HEUI fuel system
  • Fuel filter — secondary, LH (2-micron high performance)
  • Fuel transfer pump — left front
  • Fuel priming pump — left front

Lube System
  • Crankcase breather — LH
  • Crankcase fumes disposal with integrated service indicator, LH
  • Oil cooler — RH
  • Oil filter — RH
  • Oil pan — front sump
  • Oil filler — top mounted
  • Oil level gauge — LH side
  • Oil pump — gear-driven
  • Oil valve sampling
  • Preservation of turbocharger, flywheel, and crankcase

Power Take-Offs
  • Crankshaft drive pulley — 2 grooves, 190 mm (7.5 in) diameter, 22.3 mm (7/8 in) wide

General
  • Vibration damper
  • Lifting eyes
  • Automatic variable timing — electronic
  • Literature

Mandatory Options
  • Flywheel housing and flywheel
  • Throttle position sensor and/or throttle control (non-hazardous environment only)
  • Primary filter/water separator
  • Turbo orientation

C9 ACERT™ (Dry Manifold) Optional Equipment

Air Compressor
  • Air compressor governor

Air Inlet System
  • Air cleaners
  • Precleaner
  • Air inlet elbow
  • Air shutoffs

Charging Systems
  • Charging alternators
  • Alternator mountings and pulleys
  • Alternator belt tensioner

Cooling System
  • Radiators
  • Radiators
  • Fans f/u/w radiator packages
  • Coolant level sensor
  • Fan drive mountings, adapters, pulleys
  • Vee belts for customer-supplied radiators
  • Suction fans and blower fans
  • Water inlet elbows
  • Dry charge coolant conditioners

Emissions Certification
  • IMO Certification

Exhaust System
  • Flexible fitting
  • Turbocharger exhaust outlet adapters
  • Elbows, flange, pipes, clamp
  • Rain caps
  • Manifolds
  • Mufflers

Flywheels and Flywheel Housings
  • Crankshaft seal

Fuel System
  • Flexible fuel lines
  • Water separator and fuel filters
  • Fuel cooler

Instrumentation
  • Gauges and instrument panels
  • Interconnect harnesses
  • Voltmeters
  • Gauge mounting
  • Ammeter

Lube System
  • Oil pan
  • Drain and cover
  • Oil level gauges
  • Remote oil filter
  • Oil fillers
  • Lubricating oil
  • Fumes disposal
  • Fumes disposal mounting

Mounting System
  • Structural steel base
  • Front and rear engine supports

Power Take-Offs
  • Enclosed clutch
  • Clutch supports
  • Flywheel stub shaft
  • Hydraulic pump drives
  • Hydraulic gear pumps
  • Pulley

Starting System
  • Starting aids
  • Electric starting motors — 12V and 24V
  • Battery sets — 12V and 24V (dry)
  • Battery cable

Transmission Arrangement
  • Transmission cooler

General
  • Tool set

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