< Back

View Product Downloads
Yes, I would like to receive future marketing communications (such as email) from Caterpillar Inc., its affiliates and subsidiaries worldwide and the Caterpillar dealer network. Regardless of whether you decide to receive these marketing communications, Caterpillar will continue to send service/transactional messages, including those that have to do with any accounts that you may have with us.

Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That's why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.

General

Units:
Engine Output - SAE J1995 4500.0 HP 3360.0 kW Less
Bucket Payload 103.0 ton (US) 93.6 t Less
Operating Weight 1080.0 ton (US) 980.0 t Less
Note Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available. Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available. Less

Hydraulic System with Pump Managing System

Total Volume of Hydraulic Oil - Approximately 3450.0 gal (US) 13000.0 l Less
Hydraulic Tank Capacity - Approximately 2640.0 gal (US) 10000.0 l Less
Maximum Pressure - Swing Pumps 5080.0 psi 350.0 bar Less
Maximum Pressure - Travel 5220.0 psi 360.0 bar Less
Main Pumps 8 × variable flow axial piston pumps 8 × variable flow axial piston pumps Less
Maximum Pressure - Attachment 4350.0 psi 300.0 bar Less
Maximum Oil Flow - Swing Pumps 6 × 488 L/min (6 × 129 gal/min) 6 × 488 L/min (6 × 129 gal/min) Less
Maximum Oil Flow - Main Pumps 8 × 936 L/min (8 × 247 gal/min) 8 × 936 L/min (8 × 247 gal/min) Less
Swing Pumps 6 × reversible swash plate pumps 6 × reversible swash plate pumps Less
Features (1) Pressure cut-off for main pumps Pressure cut-off for main pumps Less
Pump Managing System contains: – Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
Less
Features (2) Cooling of pump transmission gear oil Cooling of pump transmission gear oil Less
Filters – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
Less

Hydraulic Oil Cooling

Features (2) Extremely high cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature Less
Features (3) Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers Less
Diameter - Fan 4 × 1524 mm (4 × 60 in) 4 × 1524 mm (4 × 60 in) Less
Features (1) Fan speed is thermostatically controlled Fan speed is thermostatically controlled Less
Oil Flow of Cooling Pumps 4 × 975 L/min (4 × 258 gal/min) 4 × 975 L/min (4 × 258 gal/min) Less
Features (4) Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Less

Operator's Cab

Internal Dimensions of Cab - Height 7.05 ft 2150.0 mm Less
Components (5) All-round safety glass, armored windshield and sliding side window All-round safety glass, armored windshield and sliding side window Less
Internal Dimensions of Amenity Cab - Width 5.25 ft 1600.0 mm Less
Components (2) External sun shields at side windows External sun shields at side windows Less
Internal Dimensions of Amenity Cab - Length 5.25 ft 1600.0 mm Less
Internal Dimensions of Cab - Width 5.25 ft 1600.0 mm Less
Components (10) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests Less
Board Control System (BCS III) Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Less
Operator's Eye Level - Approximately 28.87 ft 8.8 m Less
Components (6) FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure Less
Components (7) Fold-away auxiliary seat with safety belt Fold-away auxiliary seat with safety belt Less
Components (4) Windshield with parallel intermittent wiper/washer Windshield with parallel intermittent wiper/washer Less
Components (3) Roller blinds at all windows Roller blinds at all windows Less
Components (8) Joystick controls integrated in independently adjustable seat consoles Joystick controls integrated in independently adjustable seat consoles Less
Internal Dimensions of Amenity Cab - Height 7.05 ft 2150.0 mm Less
Internal Dimensions of Cab - Length 7.22 ft 2200.0 mm Less
Components (9) Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated Less
Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Less
Components (12) Sliding emergency ladder (kick-down type) with ladder cage Sliding emergency ladder (kick-down type) with ladder cage Less
Components (11) Under roof mounted heating, ventilating and air conditioning system Under roof mounted heating, ventilating and air conditioning system Less

Swing System

Swing Ring Triple race roller bearing with sealed internal gearing Triple race roller bearing with sealed internal gearing Less
Features (2) Hydraulic braking of the swing motion by counteracting control Hydraulic braking of the swing motion by counteracting control Less
Swing Drive Six compact planetary transmissions with axial piston motors Six compact planetary transmissions with axial piston motors Less
Parking Brakes Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released Less
Maximum Swing Speed 3.9 r/min 3.9 r/min Less
Features (1) All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system Less
Features (3) Closed-loop swing circuit with torque control Closed-loop swing circuit with torque control Less

Undercarriage

Travel Speed - Two Stages - 1st Stage - Maximum 0.9 mile/h 1.4 km/h Less
Components (3) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel Less
Bottom Rollers - Each Side 7 7 Less
Gradeability - Travel Drives - Maximum 44% 44% Less
Travel Speed - Two Stages - 2nd Stage - Maximum 1.2 mile/h 1.9 km/h Less
Parking Brake Wet multiple disc brake, spring applied/hydraulically released Wet multiple disc brake, spring applied/hydraulically released Less
Maximum Tractive Force 974880.0 lb 4338.0 kN Less
Components (6) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Less
Components (5) Idlers, bottom rollers and support rollers are connected to the automatic lubrication system Idlers, bottom rollers and support rollers are connected to the automatic lubrication system Less
Track Pads - Each Side 48 48 Less
Components (4) Acoustic travel alarm Acoustic travel alarm Less
Components (2) Fully hydraulic, self-adjusting track tensioning system with piston accumulator Fully hydraulic, self-adjusting track tensioning system with piston accumulator Less
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between Less
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors Less
Components (1) All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened Less

Automatic Lubrication System

Type (1) Grease filters (200 μm) between service station and container as well as directly behind grease pump Grease filters (200 μm) between service station and container as well as directly behind grease pump Less
Capacity - Grease Container 264.0 gal (US) 1000.0 l Less
Type (2) Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Less
Type (4) Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Less
Type (3) System failures displayed by Board Control System System failures displayed by Board Control System Less

Operating Weights

Shovel - Operating Weight 2204600.0 lb 1000000.0 kg Less
Note Other track pads available on request Other track pads available on request Less
Shovel - Standard Track Pads 6.56 ft 2000.0 mm Less
Shovel - Ground pressure 38.3 psi 26.3 N/cm² Less

Electrical System - Diesel Drive

Alternators 2 × 175A each 2 × 175A each Less
Components (2) Emergency stop switches accessible from ground level, in engine module and in operator's cab Emergency stop switches accessible from ground level, in engine module and in operator's cab Less
Components (1) Battery isolation relays Battery isolation relays Less
Batteries in Series/Parallel Installation 6 × 210 Ah – 12V each; 630 Ah – 24V in total 6 × 210 Ah – 12V each; 630 Ah – 24V in total Less
Working Spotlights 12 × high brightness LED lights 12 × high brightness LED lights Less
System Voltage 24V 24V Less

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground Retractable service station installed underneath the engine module and easily accessible from ground Less
Equipped With (1) Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Less
Equipped With (2) Cat jump-start socket Cat jump-start socket Less
Equipped With (3) Indicator lights for fuel tanks left/right full and grease container full Indicator lights for fuel tanks left/right full and grease container full Less

Attachment

Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Welding procedures allow for internal counter-welding (double prep weld) wherever possible Less
Type (2) Pressure-free lowering of boom and stick by means of a float valve Pressure-free lowering of boom and stick by means of a float valve Less
Type (1) Inspection hole in boom and stick Inspection hole in boom and stick Less
Type (7) Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Less
Type (3) Special wear packages for highly abrasive materials on request Special wear packages for highly abrasive materials on request Less
Type (6) Boom and stick are stress-relieved after welding Boom and stick are stress-relieved after welding Less
Type (4) Catwalks with rails at boom Catwalks with rails at boom Less
Shovel attachment with unique TriPower kinematics ensuring the following main features: – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
Less
All buckets are equipped with a wear package consisting of: – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
Less

Engine

Net Power - SAE J1349 4500.0 HP 3360.0 kW Less
Gross Power - SAE J1995 4500.0 HP 3360.0 kW Less
Engine Model 2 × Cummins QSK60 2 × Cummins QSK60 Less

Bucket

Bucket Capacity - Front Shovel (heaped 2:1) 68.0 yd³ 52.0 m³ Less

Operating Specifications

Bucket Payload 103.0 t 93.6 t Less
Operating Weight - Front Shovel 1102.0 t 1000.0 t Less

Diesel Engines

Total Rated Net Power - ISO 3046/1 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) Less
Fuel Tank Capacity 4330.0 gal (US) 16400.0 l Less
Components (4) Micro processed engine control Micro processed engine control Less
Stroke 7.48 in 190.0 mm Less
Aspiration Two-stage turbocharged; aftercooled and intercooled Two-stage turbocharged; aftercooled and intercooled Less
Emissions Emits equivalent to U.S. EPA Tier 2 Emits equivalent to U.S. EPA Tier 2 Less
Number of Cylinders - Each Engine 16 16 Less
Components (1) Pre-lube starting system Pre-lube starting system Less
Maximum Altitude - Without Deration - Above Sea Level 16000.0 ft 4880.0 m Less
Components (8) Additional high-capacity water separator Additional high-capacity water separator Less
Bore 6.25 in 159.0 mm Less
Components (2) Two-stage fuel filter includes water separator Two-stage fuel filter includes water separator Less
Displacement 3674.0 in³ 60.2 l Less
Components (3) Heavy-duty air filters with automatic dust evacuation Heavy-duty air filters with automatic dust evacuation Less
Components (6) Eliminator with centrifuge for engine oil filtration Eliminator with centrifuge for engine oil filtration Less
Make/Model 2 × QSK60 two-stage 2 × QSK60 two-stage Less
Components (7) Engine-oil-change interval of 1,000 hours Engine-oil-change interval of 1,000 hours Less
Total Rated Net Power - SAE J1995 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) Less
Total Rated Net Power - SAE J1349 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) Less
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Hydraulically driven radiator fan with electronically controlled fan speed Less

Drive System

Twin-engine Concept

TriPower System

Hydraulic System

Independent Oil Cooling System

Pump Managing System

Closed-loop Swing Circuit

Operator's Cab

Electronic Control System

Cat MineStar System and Technology Solutions

Loading/Hauling Efficiency

Front Shovel Attachment Structures

Swing System

Undercarriage

Safety

Serviceability

Customer Support

Sustainability

6090 FS Standard Equipment

Features
  • TriPower shovel attachment
  • Independent oil-cooling system
  • Spacious walk-through machine house
  • Five-circuit hydraulic system
  • On-board electronics system: Control and Monitoring Platform (CAMP)
  • Board Control System (BCS)
  • Torque control in closed-loop swing circuit
  • Automatic central lubrication system
  • LED working lights

6090 FS Optional Equipment

GENERAL
  • Finishing as per end user's corporate colors

SUPERSTRUCTURE
  • Hydraulic service crane on superstructure with auxiliary engine
  • 2nd retractable boarding ladder on right-hand side of engine module
  • Various cold-weather packages

UNDERCARRIAGE
  • Track pad width 1800 mm (5 ft 11 in)

ADDITIONAL EQUIPMENT
  • Additional optional equipment available on request.