Off-Highway Trucks 770G Performance and productivity

Engine

Our new G Series truck is equipped with a Cat C15 diesel engine. We recently celebrated 85 years in the engine business and the work we’ve put into these U.S. EPA Tier 4/EU Stage V engines is the culmination of that experience.
This C15 engine has been updated to meet global emission standards. Caterpillar equips every Tier 4/Stage V engine with industry leading electronic controls, fuel delivery, air processing, and aftertreatment. The results are an engine that conserves fuel, manages emissions, and facilitates greater diagnostics.
For this G Series truck, engine software modifications are allowing the truck to get more work done at lower speeds and at greater fuel economy. We’ve balanced this change with the addition of 7% more torque for putting a greater percentage of the power to the ground. With our new transmission controls working in tandem with the engine, this truck is delivering a significantly greater performance on grade and doing it more economically.
One additional and significant change for G Series is the 770G’s ability to work at full power in higher altitudes. This truck has a 23% increase in altitude capability, allowing it to climb to just short of 3000 meters or close to 10,000 feet without affecting performance.
Here are a few additional key features of the C15:

• The convenience of automatic voltage charging.
• Key on fuel priming reducing service costs.
• Cold start up elevated idle for peak performance at shift start.
• Programmable engine idle shutdown saving fuel and reducing emissions.
• Delayed engine shutdown allows all systems to cool and initiate purging prior to engine shut off.
• The convenience of new service access points to the top of the engine.
• Available with an optional engine brake for long downhill grades.
• Fuel efficient power under all load conditions with Cat MEUI™-C fuel injectors.

• Faster cycle times on grade - we've added part throttle shifting to maintain power through the shift. This prevents loss of momentum as the truck shifts under load.
• Fuel savings - part throttle shifting has the benefit of saving fuel - it no longer needs to apply fuel towards overcoming lost momentum between shifts.
• Automotive ride quality - with torque shift management and part throttle shifting, operators will hardly notice the shift as it's noticeably smoother, reducing the fatigue factor of a long day behind the wheel.
• Long-term durability - torque shift management controls the hydraulic pressures inside the transmission, eliminating pressure spikes and reducing wear to the clutches.

Standard Economy Mode

STANDARD ECONOMY MODE
G Series can adjust engine power based on your individual needs. Fuel savings are achieved by reducing power between 0.15 to 15 percent during all phases of operation.

ADAPTIVE ECONOMY MODE
New for G Series, this feature requires a customer-set baseline for production. Then, as the truck goes through the haul cycle and can hold a steady state, it constantly evaluates opportunities to reduce power and save fuel against your baseline. It's fully automatic with no special operation required.

AUTO NEUTRAL IDLE
As the 770G idles in a forward gear, such as waiting for the loader or crusher, the transmission will automatically slip into a neutral state that is more fuel efficient. As soon as the operator releases the brake or applies throttle, the truck shifts instantly back into the forward gear.

ENGINE IDLE SHUTDOWN
When your G Series truck is in park and idles for more than a preset time, the truck will initiate engine shutdown to conserve fuel. This feature can be time adjusted or turned on or off according to your specific needs.

PERFORMANCE

In addition to the shift quality, fuel efficiency, and performance benefits of APECS, there are several key safety functions being performed by this technology:

• Reverse shifts are speed controlled to reduce risk to the operator and the truck’s power train components. The shift from forward to reverse will only be executed at truck speeds below 4.8 km/h or 3 mph. Once the truck is in reverse, the truck can go 16.7 km/h (10.4 mph). If this is too fast for your jobsite conditions, you can limit the speed setting for reverse.
• To further protect the transmission, the truck will automatically regulate engine speed during directional shifts.
• Coasting at high speeds will limit lubrication of the transmission. To avoid this, APECS will only shift to neutral at or below speeds of 8 km/h or 5 mph.
• Second gear start is a new feature for G Series trucks. It allows the truck to bypass first gear and take off in second gear. This option works well on mostly level and solid underfoot conditions. As the truck pulls away, it has plenty of torque in second gear and will use less fuel by avoiding the short-term, but high engine speed demands of first gear. As the truck traverses the haul road and first gear becomes necessary, the truck will automatically drop down into first gear without additional intervention.
• When in first gear, the 770G locks up the torque converter to produce maximum available rimpull.

Brake Performance

Outstanding brake performance is an important differentiator for Cat trucks. The design principle is one of long-life and excellent performance in quarry, mine, and earthmoving applications.

Cat trucks are equipped with hydraulically actuated rear brakes and caliper-disc front brakes. Each truck offers primary service brakes, hydraulic retarding, and a parking brake. Two hydraulic accumulators provide the pressure required for the service brakes. The second accumulator acts as a back up. On the rear axle, the oil-cooled, multiple disc brakes have large discs that provide fade resistant performance. The parking brake is applied on the rear brakes and can hold the machine, with rated load, on a 15 percent slope. In turn, the service brakes are designed to hold the truck on slopes of 20%.
Automatic Retarding Control is standard on the 770G. ARC electronically controls braking on grade to maintain the engine speed at approximately 2,200 rpm (adjustable from 1,950 to 2,200 rpm in increments of 10). ARC is deactivated when not in a retarding situation. This feature does the work of controlling truck speed on long downhill hauls without constant input from the operator; it’s smooth for greater control and provides faster cycle times over manual retarding. ARC will automatically engage to prevent engine overspeeding at any time during truck operation.

Caterpillar offers an optional engine brake. The Cat Engine compression brake works in conjunction with the ARC braking system to release pressure in selected cylinders to “brake” the machine during the compression stroke of the engine. By working in combination with ARC, the system reduces wear on brake components and allows the machine to travel up to 35% faster on downhill grades. This Caterpillar manufactured component is built for long, carefree service. It requires no tune-ups and no maintenance except periodic valve lash checks which are done as part of the routine engine maintenance. An on/off switch is located in the dash to disable the Cat compression brake.

TRACTION CONTROL
​​​​​​​We’ve made significant updates to the performance capabilities of our Traction Control System. Our new system has:

• Faster response time to wheel slip by using the hydraulic service brakes, reducing spin and tire wear.
• Activation at slower speeds returning tractive effort sooner.
• A steering sensor that helps the truck differentiate between wheel slip and fast turns for accurate engagement.
• Constant modulation between both rear wheel groups using the hydraulic service brakes helps manage traction to the current ground conditions.

BODIES

TRUCK BODIES
The goal of our body designs is to provide rated payloads on each haul. Since no two jobsites are alike, we offer two body designs, optional sideboards for lightweight materials, and two liner options for the Flat Floor body to protect your investment and achieve the best possible wear life.

FLAT FLOOR AND DUAL SLOPE BODIES
Both of our body designs, with the exception of the Quarry body, are manufactured with base steel thicknesses of 16 mm (0.62 in) on the floor. This robust design can be augmented with an additional 16 mm (0.62 in) steel lining or a rubber liner option depending on your material type and jobsite conditions. When choosing a body type, consider the following:

• Flat Floor bodies are ideal for delivering product to a crusher as the material unloads in a controlled manner.
• Dual Slope bodies are designed to center the load for stability and retention on grades.

Manufacturing and Design

Cat trucks are manufactured in Decatur, Illinois, where our facility has seen significant updates and is a flag ship for manufacturing at Caterpillar. Because reliability starts with clean parts, our assembly areas are in a dedicated building separate from fabricating. The assembly area is well-lit, clean, and contamination controlled. Our expert welders work on rotating platforms that provide ergonomic and thorough weld capability on our frames. All of our trucks are checked during design for ease of assembly, manufacture, and serviceability. We follow up with process and quality checks at each assembly station using the Andon system. Additional quality inspections are made at the end of the assembly line and at the dealership before it is delivered to you.

STRUCTURES
Our frames have 50 years of hard-core experience behind their design, but with new tools available, we are able to improve and validate our frames using the latest technology. One thing that hasn't changed is the frame's ability to handle the high stresses of being loaded and hauling at high speeds. We continue to strategically combine castings and box section construction to manage application forces.

• We use the strength of castings in the frame to help isolate and dissipate the highest loads. Our castings are one reason why our frames live second and third lives. Technology helps us analyze the quality of our castings, their fill rate when poured and subsequent cooling characteristics.
• The 770G frame is purpose built for its weight class. This design philosophy provides the best possible load capacity, tire life, and handling.
• We’ve reverted back to an inboard hoist cylinder design that was extremely successful on the 769D, allowing us to package Tier 4/Stage V equipment in a way that keeps loads balanced along the frame and maintains truck handling.
• Our use of mild steel for the frame keeps field repairs simple
• Our frame is designed to provide excellent angle of approach with its front bumper placement. The truck is easy to climb onto and off of, and steps are strategically placed to make this as effortless as possible.

• Steering - Apart from its excellent turning performance and reliability, our steering linkage is designed to provide important handling feedback to the operator and maintain tire alignment.
• Front suspension is provided by nitrogen over oil king pin struts. These struts play a key role in accurately determining payload for our Truck Production Management System feature, maintaining proper strut pressures for the front tires and robust cylinders on the rear axle. In addition to dampening haul road bumps, our suspension components are minimizing loads to the frame and keeping the load in the truck body. We also use strut pressures to gauge when the truck is at target payload – data that is fed into our payload management system. Both suspension systems are durable, legacy designs, but for G Series, we’ve inverted the rear cylinders to minimize debris at the rod end. These cylinders allow the rear axle to oscillate, maintaining wheel contact with the ground over rough terrain.

Operator Experience

A truck is only as productive as its operator. To that end, we have updated the 770G with some key features to help old and new operators be comfortable and confident while operating the truck.

COMFORT

• Convenient automatic temperature control and powered left side window.
• Low-effort access getting in and out of the cab with ample stand up room.
• Cat Comfort Series III seat with air suspension and excellent adjustability.
• Noise reduction technology with interior sound levels of 79 dB(A) [74 dB(A) with additional EU sound suppression applied].

• Standard ROPS and FOPS protection built into the design of the cab and meets ISO 3471:2008 and ISO 3449:2005 Level II.
• Optional camera and cab display providing visibility behind the machine.
• Integrated trainer seat for task training new operators.
• Emergency egress route through the right side window.
• Fluid level monitoring warning inside the cab.
• Advisor display delivers important machine information to the operator.
• Excellent mirror and headlight coverage to both sides of the machine.
• Easy to read and understand instrument cluster.
• Four-point operator seat belt harness for security.

• Outstanding braking performance with the options of Automatic Retarder Control, engine compression braking, and standard primary and secondary service brakes.
• Improved slope holding capability on grades up to 15%.
• Updated and highly effective Traction Control System.

Information Manangement

VIMS
We’ve made our Vital Information Management System (VIMS) standard because it’s important. With VIMS on board you can access production data, machine health, and truck operation statistics. With this data you can make informed decisions on operator training, haul road efficiency, and scheduled service intervals. In addition, VIMS reports on event logging, idle time, and fuel use. VIMS information is available through the Advisor display inside the cab. Portals to connect and download the data are on the front bumper and inside the cab.

PATCH MATCH
Caterpillar can offer you loading tools that match your application and material types as well as your production requirements. Like the 770G, these machines are designed with important input from our customers and long hours of validation in the field. Whether your individual needs require a front shovel, an excavator or a wheel loader, Caterpillar has the model size, buckets, and ground engaging tools to help you load the 770G quickly and efficiently. The 770G can be reasonably pass matched with these Cat loading tools. The number of passes will be determined by bucket size and material density.

• Wheel Loaders: The Cat 980, 986, and 988 are ideal Cat wheel loader options for the 770G with approximately 3-4 passes each.
• Hydraulic Shovels: The Cat 6015 at 3 passes.
• Hydraulic Excavators: The Cat 374 at 4-5 passes and the Cat 390 at 3-4 passes.

Customer Support

When you purchase a Cat machine, you have both Caterpillar and your Cat dealer standing with you. The resources available to you by working closely with your Cat dealer are extraordinary. With capabilities including complete service agreements, site support, production studies, and our global parts networks, we are committed to you, your business, and making sure your equipment is running at peak efficiency.
Whether you need a rental machine, operator training, assistance with financing or a machine rebuilt, our dealers have the experience, people, and application knowledge to help you succeed.
For more information about our services, our company, and our dealers, please reach out to your local Cat dealer or visit us at one of the following websites:

• www.finance.cat.com
• www.safety.cat.com
• www.mining.cat.com
• www.Caterpillar.com
• www.Cat.com

Safety

As we design a truck, we take the safety of the operator and personnel working on the ground very seriously.

• Ground level and platform accessible daily check points
• Excellent visibility
• Solid, stable walking/working platforms with good traction, material shedding, handrails
• Emergency egress from within the cab through a sliding right side window
• Ground level electrical service box for lockout/tag out, steering system lockout
• Secondary steering, engages automatically
• Two levels of braking (service, secondary) and a red foot pedal for secondary brakes
• ROPS/FOPS structures in cab
• Brake wear indicator on all oil-cooled brakes
• Four-point harness operator seat belt
• Trainer seat with lap belt
• Body up gear limiting
• Haul road speed limiting
• Automatic Retarder Control, smooth predictable performance
• New Traction Control System, returns the truck to solid footing sooner
• In cab fluid level monitoring for operator
• TKPH/TMPH - Tire Monitoring System
• Truck Production Management System providing payload, fuel, segment and cycle time information
• Engine overspeed protection using ARC
• Three levels of warning for parameters outside of their working zones
• Ground level fuel shut off switch to stop the engine

• Engine oil and filter change interval is 500 hours under normal operating conditions
• Hydraulic filters have a 1,000 hour life under normal operating conditions
• VIMS trend analysis can track machine health and operation
• A brake wear indicator is standard
• Automatic lubrication is available as optional equipment
• New bumper-mounted ground-level access to fuses and breakers, ET, and VIMS ports in right side service center
• The radiator and cooling cores are aluminum and modular offering easy cleaning or replacement
• Oil sampling ports are provided for quick and clean collection for analysis
• Fuel system features electric priming
• Fast fill fuel is optional

Sustainability

We bring about progress for our communities by producing aggregate and minerals for new roads, bridges, and energy. Cat trucks are being designed to do this work with less of an impact on the environment by being quiet, using less fuel, emitting fewer emissions, and incorporating solid, long-life designs and components. The 770G model contributes with:

• Seven fuel saving strategies that also contribute to fewer emissions.
• Components that can be remanufactured and replaced with Reman parts.
• Durability for second and third work lives.
• High concentrations of recyclable materials.