Maintenance Tips to Help You Get the Most Out of Your Attachments

Yamille Perez | Attachments Specialist

With the right attachments, a single machine can carry out tasks that would normally require an entire fleet. That’s why many construction and landscaping businesses alike are investing in attachments to increase their workload capacities. Preventive maintenance is paramount to getting the most out of your attachments.

Hydromechanical attachment care is particularly important, as these tools are powered by auxiliary flow from the machine. Below, we have outlined maintenance tips for the top five most commonly-used hydromechanical attachments to keep them operating at maximum performance levels.

  1. Power Box Rakes
    • Daily maintenance routine: Always check for any loose hardware and tighten, if necessary. Visually inspect tires and rims. With tires elevated off the ground, move the wheels side-to-side to make sure that the bearing or axle they ride on is not showing excessive wear.
    • Weekly maintenance routine: Tire pressure should be checked weekly. It’s important to maintain 60 psi of tire pressure. If pressure is very low, the tire can detach from the rim. Lubricate the pivot plate and bolt, caster mount brackets and roller bearings weekly or after every 10 hours of service. Lubricant levels should be at the same level as the lubricant level hole; add fluid gear grease through the filler plug hole, if necessary.
  2. Angle Brooms
    • Operational tips to prevent maintenance issues: Angle brooms are used in a wide variety of applications, including parking lot, airport runway, street and milling clean-up, to name a few. To help ensure a long service life, there are several operational tips to keep in mind. Continuous use of the broom angled in one direction, excessive bristle engagement and/or applying too much down pressure without proper adjustment of the broom can cause premature wear of the bristles. Therefore, the broom should be adjusted to a position in which the bristles are just slightly engaging with the pavement during operation.
    • Daily maintenance routine: Inspect the broom bristles daily; look for uneven wear, premature breaking or bristle loss. Visually inspect the broom for damage—making sure the fasteners are tight, pivot points are not worn and the chain is properly adjusted. Refer to your angle broom operation and maintenance manual (OMM) for chain adjustment instructions. Apply lubricant to the outer bearing and inner bearing on the bristle side.
    • Bristle replacement tip: Angle broom bristles should be replaced when the outer diameter has worn down to 560 mm (22 inches) and the exposed bristle length has reduced to 125 mm (5 inches).
  3. Cold Planers
    • Daily maintenance routine: Always check to make sure the conical bits are rotating and turning properly before operation of the cold planer. Grinding dust from asphalt and concrete can work its way into the conical bits during operation and cause them to stop rotating. Therefore, these bits should also be inspected hourly to make sure they are rotating properly while in service. Use caution because bits become very hot during operation, and always use a pair of thick gloves or pliers to check rotation. If the attachment continues to run while the bits are not rotating, damage can occur to the bit holders and the drum itself.
    • Weekly maintenance routine: Lubricate the planer depth control cylinder ends and the control shafts. Inspect the drum frame and adjustable skid shoes for wear, and replace them as needed.
  4. Hammers
    • Daily maintenance routine: Hammers require lubrication every two hours during normal operation, and each hour in extreme use. General purpose grease will melt in high temperatures, so it is important to use a lubricant that can withstand hotter conditions, such as hammer paste. Check the OMM for proper attachment positioning while greasing, as improper application can cause severe damage. When greasing, apply ten to 15 pumps for each grease zerk. It is also important to check for loose fittings and hydraulic hose leaks before use.
    • Weekly maintenance routine: Every 40 to 50 hours of service, inspect the hammer’s pins and bushings for wear and/or damage. Never operate the attachment for longer than 15 seconds, as continual hammering will heat up the end of the tool pin (moil) and cause premature wear.
  5. Augers
    • Daily maintenance routine: Inspect teeth for wear and damage, and replace as needed. Check to make sure bits are in place and all bolts are tight. Additionally, be sure to inspect the auger for cracks and lubricate the pivot pin on top of the drive motor head.

As you can see, each attachment requires its own, specific maintenance routine to keep it performing at its best. Therefore, it’s always important to refer to the equipment OMM. However, we hope this blog has provided you with a few helpful tips to give your attachments the TLC they need!

 


On The Level: Construction

On The Level: Construction

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Yamille Perez

Yamille Perez

Attachments Specialist

With a career spanning more than eight years at Caterpillar, Yamille Perez currently covers half of the North American sales territory as a senior sales support specialist.  Previously, Perez worked for Caterpillar as an industry sales territory manager.