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Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.

General Data

Units:
Engine Output - SAE J1995 3360 kW (4,500 hp) 3360 kW (4,500 hp) Less
Standard Bucket Capacity Face Shovel (heaped 2:1) - 52.0 m3 (68.0 yd3) Face Shovel (heaped 2:1) - 52.0 m3 (68.0 yd3) Less
Operating Weight Face Shovel - 1000 tonnes (1,102 tons) Face Shovel - 1000 tonnes (1,102 tons) Less

Hydraulic System with Pump Managing System

Hydraulic tank capacity – approximately 2640.0 gal 10000.0 L Less
Main pumps 8 × variable flow axial piston pumps 8 × variable flow axial piston pumps Less
Maximum oil flow, main pumps 8 × 936 L/min (8 × 247 gal/min) 8 × 936 L/min (8 × 247 gal/min) Less
Maximum pressure, attachment 4350.0 psi 300.0 bar Less
Maximum pressure, swing pumps 5080.0 psi 350.0 bar Less
Maximum pressure, travel 5220.0 psi 360.0 bar Less
Swing pumps 6 × reversible swash plate pumps 6 × reversible swash plate pumps Less
Maximum oil flow, swing pumps 6 × 488 L/min (6 × 129 gal/min) 6 × 488 L/min (6 × 129 gal/min) Less
Total volume of hydraulic oil – approximately 3450.0 gal 13000.0 L Less
Pump Managing System contains: – Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
Less
Features Pressure cut-off for main pumps Pressure cut-off for main pumps Less
Features Cooling of pump transmission gear oil Cooling of pump transmission gear oil Less
Filters: – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
Less

Hydraulic Oil Cooling

Diameter of fans 4 × 1524 mm (4 × 60 in) 4 × 1524 mm (4 × 60 in) Less
Features Fan speed is thermostatically controlled Fan speed is thermostatically controlled Less
Features Extremely high cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature Less
Features Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers Less
Features Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Less
Oil flow of cooling pumps 4 × 975 L/min (4 × 258 gal/min) 4 × 975 L/min (4 × 258 gal/min) Less

Operator’s Cab

Board Control System (BCS III) Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Less
Components Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Less
Components External sun shields at side windows External sun shields at side windows Less
Components Roller blinds at all windows Roller blinds at all windows Less
Components Windshield with parallel intermittent wiper/washer Windshield with parallel intermittent wiper/washer Less
Components All-round safety glass, armored windshield and sliding side window All-round safety glass, armored windshield and sliding side window Less
Components FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure Less
Components Fold-away auxiliary seat with safety belt Fold-away auxiliary seat with safety belt Less
Components Joystick controls integrated in independently adjustable seat consoles Joystick controls integrated in independently adjustable seat consoles Less
Components Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated Less
Components Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests Less
Internal dimensions of amenity cab – Height 7.05 ft 2150.0 mm Less
Internal dimensions of amenity cab – Length 5.25 ft 1600.0 mm Less
Internal dimensions of amenity cab – Width 5.25 ft 1600.0 mm Less
Internal dimensions of cab – Height 7.05 ft 2150.0 mm Less
Internal dimensions of cab – Length 7.22 ft 2200.0 mm Less
Internal dimensions of cab – Width 5.25 ft 1600.0 mm Less
Operator’s eye level – approximately 28.87 ft 8.8 m Less
Components Under roof mounted heating, ventilating and air conditioning system Under roof mounted heating, ventilating and air conditioning system Less
Components Sliding emergency ladder (kick-down type) with ladder cage Sliding emergency ladder (kick-down type) with ladder cage Less

Swing System

Features All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system Less
Features Hydraulic braking of the swing motion by counteracting control Hydraulic braking of the swing motion by counteracting control Less
Features Closed-loop swing circuit with torque control Closed-loop swing circuit with torque control Less
Maximum swing speed 3.9 rpm 3.9 rpm Less
Parking brakes Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released Less
Swing drives Six compact planetary transmissions with axial piston motors Six compact planetary transmissions with axial piston motors Less
Swing ring Triple race roller bearing with sealed internal gearing Triple race roller bearing with sealed internal gearing Less

Undercarriage

Bottom rollers (each side) 7 7 Less
Components All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened Less
Components Fully hydraulic, self-adjusting track tensioning system with piston accumulator Fully hydraulic, self-adjusting track tensioning system with piston accumulator Less
Components Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel Less
Components Acoustic travel alarm Acoustic travel alarm Less
Components Idlers, bottom rollers and support rollers are connected to the automatic lubrication system Idlers, bottom rollers and support rollers are connected to the automatic lubrication system Less
Components Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Less
Gradeability of travel drives – maximum 44% 44% Less
Maximum tractive force 974880.0 lbf 4338.0 kN Less
Parking brake Wet multiple disc brake, spring applied/hydraulically released Wet multiple disc brake, spring applied/hydraulically released Less
Support rollers (each side) 2 plus a skid plate in between 2 plus a skid plate in between Less
Track pads (each side) 48 48 Less
Travel drives (each side) 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors Less
Travel speed (2 stages): 1st stage – maximum 0.9 mph 1.4 km/h Less
Travel speed (2 stages): 2nd stage – maximum 1.2 mph 1.9 km/h Less

Automatic Lubrication System

Capacity of grease container 264.0 gal 1000.0 L Less
Type Grease filters (200 μm) between service station and container as well as directly behind grease pump Grease filters (200 μm) between service station and container as well as directly behind grease pump Less
Type Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times Less
Type System failures displayed by Board Control System System failures displayed by Board Control System Less
Type Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
Less

Operating Weight

Shovel – Ground pressure 38.3 psi 26.3 N/cm2 Less
Note Other track pads available on request Other track pads available on request Less
Shovel – Operating weight 2204600.0 lb 1000000.0 kg Less
Shovel – Standard track pads 6.56 ft 2000.0 mm Less

Electrical System (diesel drive)

Alternators 2 × 175A each 2 × 175A each Less
Batteries in series/parallel installation 6 × 210 Ah – 12V each; 630 Ah – 24V in total 6 × 210 Ah – 12V each; 630 Ah – 24V in total Less
Components Battery isolation relays Battery isolation relays Less
Components Emergency stop switches accessible from ground level, in engine module and in operator’s cab Emergency stop switches accessible from ground level, in engine module and in operator’s cab Less
System voltage 24V 24V Less
Working spotlights 12 × high brightness LED lights 12 × high brightness LED lights Less

Retractable Service Station

Installation Retractable service station installed underneath the engine module and easily accessible from ground Retractable service station installed underneath the engine module and easily accessible from ground Less
Equipped with: Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Less
Equipped with: Cat jump-start socket Cat jump-start socket Less
Equipped with: Indicator lights for fuel tanks left/right full and grease container full Indicator lights for fuel tanks left/right full and grease container full Less

Attachment

All buckets are equipped with a wear package consisting of: – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
Less
Shovel attachment with unique TriPower kinematics ensuring the following main features: – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
Less
Type Inspection hole in boom and stick Inspection hole in boom and stick Less
Type Pressure-free lowering of boom and stick by means of a float valve Pressure-free lowering of boom and stick by means of a float valve Less
Type Special wear packages for highly abrasive materials on request Special wear packages for highly abrasive materials on request Less
Type Catwalks with rails at boom Catwalks with rails at boom Less
Type Welding procedures allow for internal counter-welding (double prep weld) wherever possible Welding procedures allow for internal counter-welding (double prep weld) wherever possible Less
Type Boom and stick are stress-relieved after welding Boom and stick are stress-relieved after welding Less
Type Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Less

Engine

Engine Model 2 × Cummins QSK60 2 × Cummins QSK60 Less
Gross Power – SAE J1995 4500.0 hp 3360.0 kW Less
Net Power – SAE J1349 4500.0 hp 3360.0 kW Less

Bucket

Bucket Capacity – Front Shovel (heaped 2:1) 68.0 yd3 52.0 m3 Less

Operating Specifications

Bucket Payload 103.0 tons 93.6 tonnes Less
Operating Weight – Front Shovel 1102.0 tons 1000.0 tonnes Less

Diesel Engines

Aspiration Two-stage turbocharged; aftercooled and intercooled Two-stage turbocharged; aftercooled and intercooled Less
Bore 6.25 in 159.0 mm Less
Components Pre-lube starting system Pre-lube starting system Less
Components Two-stage fuel filter includes water separator Two-stage fuel filter includes water separator Less
Components Heavy-duty air filters with automatic dust evacuation Heavy-duty air filters with automatic dust evacuation Less
Components Micro processed engine control Micro processed engine control Less
Components Hydraulically driven radiator fan with electronically controlled fan speed Hydraulically driven radiator fan with electronically controlled fan speed Less
Components Eliminator with centrifuge for engine oil filtration Eliminator with centrifuge for engine oil filtration Less
Components Engine-oil-change interval of 1,000 hours Engine-oil-change interval of 1,000 hours Less
Components Additional high-capacity water separator Additional high-capacity water separator Less
Displacement 3674.0 in3 60.2 L Less
Emissions Emits equivalent to U.S. EPA Tier 2 Emits equivalent to U.S. EPA Tier 2 Less
Fuel tank capacity 4330.0 gal 16400.0 L Less
Make and model 2 × QSK60 two-stage 2 × QSK60 two-stage Less
Maximum altitude without deration – above sea level 16000.0 ft 4880.0 m Less
Number of cylinders (each engine) 16 16 Less
Stroke 7.48 in 190.0 mm Less
Total rated net power ISO 3046/1 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) Less
Total rated net power SAE J1349 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) Less
Total rated net power SAE J1995 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1) Less

Drive System

Balanced Combination of Power and Efficiency


Twin-engine Concept

Stay Up and Running More Consistently


TriPower System

Superior Digging Capability and Bucket Fill Factors


Hydraulic System

Easy Serviceability and Greater Productivity


Independent Oil Cooling System

More Effective Oil Cooling for Extended Component Life


Pump Managing System

Enhanced Efficiency, Component Life, and Control Response


Closed-loop Swing Circuit

More Efficient Energy Use and Faster Boom Lift Motion During Swing


Operator’s Cab

Ensuring the Safety and Comfort of Your Operators


Electronic Control System

Operate with Confidence


Cat MineStar System and Technology Solutions

Evolving Your Mine for Greater Safety and Productivity


Loading/Hauling Efficiency

Move More Material with Optimal Pass Match Pairings


Front Shovel Attachment Structures

Bolstering Your Investment with Robust and Durable Structures


Swing System

Longer Component Life for Better Swing System Reliability


Undercarriage

Tough and Long-lasting


Safety

Designed with Your Safety as Our Top Priority


Serviceability

Designed to Get You Back to Work Fast


Customer Support

Stay Up and Running with Service and Support from Our Unmatched Global Network


Sustainability

Higher Standards for a Better Tomorrow


6090 FSStandard Equipment

Features
  • TriPower shovel attachment
  • Independent oil-cooling system
  • Spacious walk-through machine house
  • Five-circuit hydraulic system
  • On-board electronics system: Control and Monitoring Platform (CAMP)
  • Board Control System (BCS)
  • Torque control in closed-loop swing circuit
  • Automatic central lubrication system
  • LED working lights

6090 FSOptional Equipment

GENERAL
  • Finishing as per end user’s corporate colors

SUPERSTRUCTURE
  • Hydraulic service crane on superstructure with auxiliary engine
  • 2nd retractable boarding ladder on right-hand side of engine module
  • Various cold-weather packages

UNDERCARRIAGE
  • Track pad width 1800 mm (5 ft 11 in)

ADDITIONAL EQUIPMENT
  • Additional optional equipment available on request.