Hydraulic Mining Shovels

6060 AC/6060 AC FS

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6060 AC/6060 AC FS Features

The 6060/6060 FS is the most sold 600 t class hydraulic shovel in the world that customers rely on for outstanding productivity.

With its rated payload of 61 tonnes (67 tons) the 6060/6060 FS is tailor-made to 4-pass load 218-227 tonne (240-250 ton) trucks, like the Cat 793D and 793F or to 5-pass load 291 tonne (320 ton) trucks like the Cat 794 AC.

The electric drive version – 6060 AC/6060 AC FS as specified in this specalog – offers even lower total costs of ownership.

  • TriPower shovel attachment
  • Independent oil-cooling system
  • Spacious walk-through machine house
  • 5-circuit hydraulic system
  • On-board electronics system: Control and Monitoring Platform (eCAMP)
  • Board Control System (BCS)
  • Torque control in closed-loop swing circuit
  • Automatic central lubrication system
  • LED working light

6060 AC/6060 AC FS Optional Equipment

GENERAL
  • Custom paint

SUPERSTRUCTURE
  • Hydraulic service crane on superstructure with auxiliary engine
  • Two round containers for two standard 200 L (53 gal) barrels (instead of 1000 L [264 gal] grease container)
  • Folding type access stairway (Stairway angle approximately 45°)
  • Power Factor correction
  • Starting aid transformer
  • Various cold-weather options

CAB
  • Dual (redundancy) heating ventilating and air conditioning system
  • Cab heating
  • Camera monitoring system

UNDERCARRIAGE
  • Track pad width 1600 mm (5 ft 3 in) or 1800 mm (5 ft 11 in)
  • Cover plate under carbody (belly plate)
  • 300 m (984 ft) trailing cable

ADDITIONAL OPTIONAL EQUIPMENT
  • Additional optional equipment available on request.

Attachments

Heavy Rock Bucket
28m³ (36.6yd³) Heavy Rock
Iron Ore Bucket
25m³ (32.7yd³) Iron Ore
Standard Rock Bucket
34m³ (44.5yd³) Standard Rock

Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That’s why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat® dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.

General

Units:
Electric Motor - Output 1800 kW (2,414 hp) 1800 kW (2,414 hp) Less
Engine Output - SAE J1995 Cat 3512C - 2236 kW (2,996 hp) Cat 3512C - 2236 kW (2,996 hp) Less
Standard Bucket Capacity Face Shovel (heaped 2:1) - 34.0 m³ (44.5 yd³); Backhoe (heaped 1:1) - 34.0 m³ (44.5 yd³) Face Shovel (heaped 2:1) - 34.0 m³ (44.5 yd³); Backhoe (heaped 1:1) - 34.0 m³ (44.5 yd³) Less
Operating Weight Face Shovel - 549 tonnes (605 tons); Backhoe - 548 tonnes (604 tons) Face Shovel - 549 tonnes (605 tons); Backhoe - 548 tonnes (604 tons) Less

Hydraulic System with Pump Managing System

Features (1) Pressure cut-off for main pumps Pressure cut-off for main pumps Less
Features (2) Cooling of pump transmission gear oil Cooling of pump transmission gear oil Less
Filters – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (200 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Pressure filters (40 μm) for the feed pumps of the closed swing circuit
– Transmission oil filters (40 μm) – Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (200 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Pressure filters (40 μm) for the feed pumps of the closed swing circuit
– Transmission oil filters (40 μm)		 Less
Hydraulic Tank Capacity - Approximately 1320.0 gal (US) 5100.0 l Less
Main Pumps 4 × variable flow axial piston pumps 4 × variable flow axial piston pumps Less
Maximum Oil Flow - Main Pumps 4 × 925 L/min (4 × 244 gal/min) 4 × 925 L/min (4 × 244 gal/min) Less
Maximum Oil Flow - Swing Pumps 3 × 486 L/min (3 × 128 gal/min) 3 × 486 L/min (3 × 128 gal/min) Less
Maximum Pressure - Attachment 4640.0 psi 320.0 bar Less
Maximum Pressure - Swing Pumps 5365.0 psi 370.0 bar Less
Maximum Pressure - Travel 5365.0 psi 370.0 bar Less
Pump Managing System contains: – Electronic power limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic oil flow reduction of main pumps at:
  • Low line voltage to prevent overheating of motor
  • Hydraulic temperature below + 20° C (68° F)
  • Preset maximum hydraulic temperature
  • Preset maximum motor temperature
 – Electronic power limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic oil flow reduction of main pumps at:
  • Low line voltage to prevent overheating of motor
  • Hydraulic temperature below + 20° C (68° F)
  • Preset maximum hydraulic temperature
  • Preset maximum motor temperature
 Less
Swing Pumps 3 × reversible swash plate pumps 3 × reversible swash plate pumps Less
Total Volume of Hydraulic Oil - Approximately 2483.0 gal (US) 7300.0 l Less

Hydraulic Oil Cooling

Components Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers Less
Diameter - Fan 4 × 1170 mm (4 × 46 in) 4 × 1170 mm (4 × 46 in) Less
Features (1) Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever motor is running Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever motor is running Less
Features (2) Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers Gear-type cooling pumps supplying high-volume, low-pressure oil to fans and aluminum coolers Less
Features (3) Fan speed and flow of oil to the coolers are thermostatically controlled Fan speed and flow of oil to the coolers are thermostatically controlled Less
Features (4) Extremely high cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature Less
Oil Flow of Cooling Pumps 2 × 486/2 × 474 L/min (2 × 128/2 × 125 gal/min) 2 × 486/2 × 474 L/min (2 × 128/2 × 125 gal/min) Less

Swing System

Features (1) Closed-loop swing circuit with torque control Closed-loop swing circuit with torque control Less
Features (2) Hydraulic braking of the swing motion by counteracting control Hydraulic braking of the swing motion by counteracting control Less
Features (3) All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system All raceways and the internal gearing of swing ring, supplied by automatic central lubrication system Less
Features (4) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Less
Maximum Swing Speed 3.8 r/min 3.8 r/min Less
Parking Brakes Wet multiple disc brake, spring loaded/hydraulically released Wet multiple disc brake, spring loaded/hydraulically released Less
Swing Drive 4 compact planetary transmissions with axial piston motors 4 compact planetary transmissions with axial piston motors Less
Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing Less

Undercarriage

Bottom Rollers - Each Side 7 7 Less
Components (1) Cast double-grouser combined pad links with bushings connected by hardened full floating pins Cast double-grouser combined pad links with bushings connected by hardened full floating pins Less
Components (2) All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened Less
Components (3) Bottom rollers are connected to the automatic lubrication system Bottom rollers are connected to the automatic lubrication system Less
Components (4) Fully hydraulic, self-adjusting track tensioning system with piston accumulator Fully hydraulic, self-adjusting track tensioning system with piston accumulator Less
Components (5) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel Less
Components (6) Acoustic travel alarm Acoustic travel alarm Less
Gradeability - Travel Drives - Maximum 47.0 % 47.0 % Less
Maximum Tractive Force 661160.0 lb 2942.0 kN Less
Parking Brakes Wet multiple-disc brake, spring applied/hydraulically released Wet multiple-disc brake, spring applied/hydraulically released Less
Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between Less
Track Pads - Each Side 42 42 Less
Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors Less
Travel Speed - 1st Stage - Maximum 0.68 mile/h 1.1 km/h Less
Travel Speed - 2nd Stage - Maximum 0.99 mile/h 1.6 km/h Less
Travel Speed - Two Stages - 1st Stage - Maximum 0.87 mile/h 1.4 km/h Less
Travel Speed - Two Stages - 2nd Stage - Maximum 1.24 mile/h 2.0 km/h Less

Automatic Lubrication System

Capacity - Grease Container 264.0 gal (US) 1000.0 l Less
Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control to adjust the pause/lube times Less
Type (2) Connected to the main lubrication system are:
– raceways of the swing roller bearing
– two greasing pinions for the internal gearing of the swing ring
– pivot points of attachment, bucket and cylinders
– bottom rollers of undercarriage Connected to the main lubrication system are:
– raceways of the swing roller bearing
– two greasing pinions for the internal gearing of the swing ring
– pivot points of attachment, bucket and cylinders
– bottom rollers of undercarriage		 Less
Type (3) System failures displayed by Board Control System System failures displayed by Board Control System Less
Type (4) Grease filters (200 μm) between service station and container as well as directly behind grease pump Grease filters (200 μm) between service station and container as well as directly behind grease pump Less
Type (5) Connected to main lube system are:
– raceways of swing roller bearing
– 2 greasing pinions for the internal gearing of swing ring Connected to main lube system are:
– raceways of swing roller bearing
– 2 greasing pinions for the internal gearing of swing ring		 Less

Operating Weights

6060 - Ground Pressure 26.3 N/cm² (38.1 psi) 26.3 N/cm² (38.1 psi) Less
6060 - Operating Weight 1298510.0 lb 589000.0 kg Less
6060 - Standard Track Pads 4.59 ft 1400.0 mm Less
6060 AC - Ground Pressure 24.5 N/cm² (35.6 psi) 24.5 N/cm² (35.6 psi) Less
6060 AC - Operating Weight 1208120.0 lb 548000.0 kg Less
6060 AC - Standard Track Pads 4.59 ft 1400.0 mm Less
6060 AC FS - Ground Pressure 24.5 N/cm² (35.6 psi) 24.5 N/cm² (35.6 psi) Less
6060 AC FS - Operating Weight 1210330.0 lb 54900.0 kg Less
6060 AC FS - Standard Track Pads 4.59 ft 1400.0 mm Less
6060 FS - Ground Pressure 26.4 N/cm² (38.3 psi) 26.4 N/cm² (38.3 psi) Less
6060 FS - Operating Weight 1300710.0 lb 590000.0 kg Less
6060 FS - Standard Track Pads 4.59 ft 1400.0 mm Less
Note Other track pads available on request. Other track pads available on request. Less

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (2) – Wing shrouds on side walls
– Heel shrouds at bottom edges – Wing shrouds on side walls
– Heel shrouds at bottom edges		 Less
All buckets (FS and BH) are equipped with a wear package consisting of: (1) – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges – Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges		 Less
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance – Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance		 Less
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) – Horizontal Automatic constant-angle bucket guidance
– Vertical Automatic constant-angle bucket guidance – Horizontal Automatic constant-angle bucket guidance
– Vertical Automatic constant-angle bucket guidance		 Less
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) – Constant boom momentum throughout the entire lift arc
– Crowd force assistance – Constant boom momentum throughout the entire lift arc
– Crowd force assistance		 Less
Type (1) Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas Less
Type (2) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Welding procedures allow for internal counter-welding (double prep weld) wherever possible Less
Type (3) Booms and sticks are stress-relieved after welding Booms and sticks are stress-relieved after welding Less
Type (4) Catwalks with rails at booms Catwalks with rails at booms Less
Type (5) Inspection holes in booms (FS and BH) and stick (FS) Inspection holes in booms (FS and BH) and stick (FS) Less
Type (6) Guards for shovel cylinders (FS) Guards for shovel cylinders (FS) Less
Type (7) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Less
Type (8) Special wear packages for highly abrasive materials on request Special wear packages for highly abrasive materials on request Less

Engine

Engine Model 2 × Cat® 3512C 2 × Cat® 3512C Less
Gross Power - SAE J1995 2996.0 HP 2236.0 kW Less
Net Power - SAE J1349 2960.0 HP 2209.0 kW Less

Bucket

Bucket Capacity - Backhoe (heaped 1:1) 44.5 yd³ 34.0 m³ Less
Bucket Capacity - Front Shovel (heaped 2:1) 44.5 yd³ 34.0 m³ Less

Operating Specifications

Bucket Payload 67.0 ton (US) 61.0 t Less
Bucket Payload - Backhoe 67.0 ton (US) 61.0 t Less
Bucket Payload - Face Shovel 67.0 ton (US) 61.0 t Less
Operating Weight - Backhoe 604.0 ton (US) 548.0 t Less
Operating Weight - Face Shovel 605.0 ton (US) 549.0 t Less
Operating Weight - Front Shovel 650.0 ton (US) 590.0 t Less

Electric Motor - 6060 AC/6060 AC FS

Components (1) Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions Less
Components (2) Power limit control by Pump Managing System Power limit control by Pump Managing System Less
Frequency 50 Hz (60 Hz on request) 50 Hz (60 Hz on request) Less
Maximum Operational Altitude 2000 m above sea level (6,600 ft above sea level) 2000 m above sea level (6,600 ft above sea level) Less
Output 2414.0 HP 1800.0 kW Less
Rated Current IN 185 A (at 6.6 kV) 185 A (at 6.6 kV) Less
Revolutions 1,500 min-1 (1,800 min-1 at 60 Hz) 1,500 min-1 (1,800 min-1 at 60 Hz) Less
Starting current 450% of IN (253% of IN Optional) 450% of IN (253% of IN Optional) Less
Type Squirrel cage induction motor Squirrel cage induction motor Less
Voltage 6.6 kV ± 10% (other on request) 6.6 kV ± 10% (other on request) Less

Electric Motor

Output 2414.0 HP 1800.0 kW Less

Diesel Engines

Gross Power - SAE J1995 2996.0 HP 2236.0 kW Less
Maximum Altitude without Deration 3500 m (11,500 ft) – above sea level 3500 m (11,500 ft) – above sea level Less
Net Power - ISO 9249 2968.0 HP 2215.0 kW Less
Net Power - SAE J1349 2960.0 HP 2209.0 kW Less
Rated Speed 1,800 min-1 (1,800 rpm) 1,800 min-1 (1,800 rpm) Less
Alternators 2 × 150 A 2 × 150 A Less
Aspiration Turbocharged and charge air-cooled Turbocharged and charge air-cooled Less
Bore 6.69 in 170.0 mm Less
Components (1) Additional high-capacity water separator Additional high-capacity water separator Less
Components (2) Two-stage fuel filter including water separator Two-stage fuel filter including water separator Less
Components (3) Heavy-duty air filters Heavy-duty air filters Less
Components (4) Microprocessed engine management Microprocessed engine management Less
Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Hydraulically driven radiator fan with electronically controlled fan speed Less
Displacement 3574.0 in³ 58.6 l Less
Emissions Emit equivalent to U.S. EPA Tier 2 Emit equivalent to U.S. EPA Tier 2 Less
Fuel Tank Capacity 3435.0 gal (US) 13000.0 l Less
Make/Model 2 × Cat 3512C 2 × Cat 3512C Less
Number of Cylinders - Each Engine 12 12 Less
Stroke 8.46 in 215.0 mm Less

Electrical System

Batteries in Series/Parallel Installation 6 × 210 Ah – 12V each; 630 Ah – 24V in total 6 × 210 Ah – 12V each; 630 Ah – 24V in total Less
Components (1) Battery isolation relays and switches Battery isolation relays and switches Less
Components (2) Emergency stop switches accessible from ground level and in engine module Emergency stop switches accessible from ground level and in engine module Less
Components (3) 12 LED high-brightness working flood lights
– 10 for working area
– 2 for rear end 12 LED high-brightness working flood lights
– 10 for working area
– 2 for rear end		 Less
Components (4) 2 LED high-brightness access flood lights 2 LED high-brightness access flood lights Less
Components (5) 16 LED service lights 16 LED service lights Less
System Voltage 24V 24V Less

Features

Feature (1) TriPower shovel attachment TriPower shovel attachment Less
Feature (10) LED working lights LED working lights Less
Feature (2) Independent oil-cooling system Independent oil-cooling system Less
Feature (3) Spacious walk-through machine house Spacious walk-through machine house Less
Feature (4) 5-circuit hydraulic system 5-circuit hydraulic system Less
Feature (5) On-board electronics system: Control and Monitoring Platform (CAMP) On-board electronics system: Control and Monitoring Platform (CAMP) Less
Feature (6) Board Control System (BCS) Board Control System (BCS) Less
Feature (7) Operator Assist (OA) Operator Assist (OA) Less
Feature (8) Torque control in closed-loop swing circuit Torque control in closed-loop swing circuit Less
Feature (9) Automatic central lubrication system Automatic central lubrication system Less

Operator's Cab

Board Control System (BCS III) Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export		 Less
Components (1) Under roof mounted heating ventilating and air conditioning system Under roof mounted heating ventilating and air conditioning system Less
Components (10) External sun shields at side and rear windows External sun shields at side and rear windows Less
Components (11) Robust instrument panel including large colored BCS screen with transflective technology Robust instrument panel including large colored BCS screen with transflective technology Less
Components (12) Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of electric motor, hydraulic system and lubrication system Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of electric motor, hydraulic system and lubrication system Less
Components (13) Machine access via retractable access stairway, stairway angle approximately 35°, hydraulically operated Machine access via retractable access stairway, stairway angle approximately 35°, hydraulically operated Less
Components (14) Sliding emergency ladder (kick-down type) with ladder cage Sliding emergency ladder (kick-down type) with ladder cage Less
Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, safety belt, head and armrests Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, safety belt, head and armrests Less
Components (3) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Less
Components (4) Joystick controls integrated in independently adjustable seat consoles Joystick controls integrated in independently adjustable seat consoles Less
Components (5) Fold-away auxiliary seat with safety belt Fold-away auxiliary seat with safety belt Less
Components (6) Operator Protective Guard (Top Guard approved according to ISO 10262:1998) Operator Protective Guard (Top Guard approved according to ISO 10262:1998) Less
Components (7) All-round safety glass, armored windshield and sliding side window All-round safety glass, armored windshield and sliding side window Less
Components (8) Windshield with parallel intermittent wiper/washer Windshield with parallel intermittent wiper/washer Less
Components (9) Roller blinds at all windows Roller blinds at all windows Less
Internal Dimensions of Cab - Height 7.05 ft 2150.0 mm Less
Internal Dimensions of Cab - Length 7.22 ft 2200.0 mm Less
Internal Dimensions of Cab - Width 5.25 ft 1600.0 mm Less
Operator's Eye Level - Approximately 24.93 ft 7.6 m Less

Retractable Service Station

Equipped With (2) Cat jump-start socket Cat jump-start socket Less
Equipped With (3) Indicator lights for fuel tanks left/right full and grease container full Indicator lights for fuel tanks left/right full and grease container full Less
Equipped With (1) Quick couplings for:
– Pump transmission gear oil – left/right
– Hydraulic oil tank
– Grease container Quick couplings for:
– Pump transmission gear oil – left/right
– Hydraulic oil tank
– Grease container		 Less
Installation Retractable service station installed underneath the engine module and easily accessible from ground. Retractable service station installed underneath the engine module and easily accessible from ground. Less

Standard Bucket Capacity

Backhoe (heaped 1:1) 44.5 yd³ 34.0 m³ Less
Face Shovel (heaped 2:1) 44.5 yd³ 34.0 m³ Less