793D

Mining Trucks 793D

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Key Specs

Nominal Rated Payload
256 ton (US)
232 t
Rated Gross Machine Weight
846240 lb
383848 kg
Gross Power - SAE J1995
2415 hp
1801 kW

Overview

A Mining Industry Workhorse

The Cat® 793 Mining Truck was introduced more than three decades ago, and every model has continued to deliver excellent speed on grade, class-leading payload and long life — making it one of the most popular trucks in the mining industry. The 793D is no exception. The 793D delivers more power and performance for an increase in productivity, a class-leading empty weight that leads to optimized payload, and longer life for high operating hours, reduced costs and the opportunity to rebuild for multiple lives. The 793D is available in five configurations, making it the ideal choice for a wide variety of applications. It hauls more every load, every cycle and every shift. And it delivers a better bottom line to the most important mine in the world: yours.

Benefits

High Performance Cat® 3516E Engine

Perfect balance between power, increased durability and fuel economy, with a factory-ready DGB option

Over 20% Productivity Boost with Autonomy

Fully integrated proven factory offering with over 5 billion tonnes safely hauled

Versatility & Proven Performance

Thanks to top payload, excellent speed on grade, four-wheel retarding and improved serviceability

Features At A Glance

Displaying 1-6 of 9

Cat

PRODUCTIVITY

  • The Cat 3516E quad turbocharged and aftercooled diesel engine produces 2,415 hp with over 12% increase in life compared to the previous 3516B HD engine, and enhanced power management capability for maximum hauling performance in the most demanding mining applications.
  • The 23% net torque rise provides unequaled lugging force during acceleration, on steep grades and in rough underfoot conditions. Torque rise effectively matches transmission shift points for maximum efficiency and fast cycle times.
  • The Cat six-speed power shift transmission and mechanical power train, matched with the electronic unit injection 3516B high displacement engine, provides consistent power and efficiency for peak power train performance
  • The 793D has an empty machine weight advantage over competitive machines. It hauls more with every load while improving tire life, and reducing fuel burn and delivering faster cycle times during return hauls.
  • Common rail hydraulics deliver up to 4% additional power to the ground rather than to functions that are not needed at the time.
Cat

SAFETY

  • Access and egress are safer thanks to the 600-mm-wide (24-in-wide) stairway and walkways, slip-resistant surfaces and hand rails, plus optional powered access stairway. An optional rear cab access platform and handrail provide enhanced access to cab service panel and rear window.
  • Superior control is delivered by a patented braking system that provides immediate, fade-resistant braking and retarding.
  • The 793D is designed for excellent all-around visibility and clear sight lines, enhanced by wide-angle mirrors and the standard Cat MineStar™ Object Detection system, combines radar and camera systems to warn operators about light vehicles or stationary hazards within the immediate vicinity of their machines.
  • Dumping operations are safer thanks to a body raised indicator, body retaining cable and reverse neutralizer when dumping.
  • A secondary engine shutoff switch is located at ground level, and a battery disconnect switch is located directly above the front bumper, providing ground-level lockout of the electrical system.
Cat

OPERATOR COMFORT

  • Operators enjoy an ergonomic layout, excellent all-around visibility, and controls, levers, switches and gauges that are positioned for ease of use.
  • The cab has numerous features that enhance comfort and reduce fatigue, such as an air suspension seat, reduced vibration, heating and air conditioning, and sound suppression.
  • Caterpillar designed integrated steering and suspension deliver excellent maneuverability, safe operation, lower operating costs,
  • and a comfortable ride.
  • The 793D comes standard with the Cat Comfort Seat with 3-point harness, which can be adjusted for proper height over the operator’s left shoulder. The unique ride zone indicator feature allows the air suspension to compensate for the operator’s weight and keeps the seat adjusted for the most comfortable positioning and ride.
Cat

SERVICEABILITY

  • Time spent on regular maintenance procedures is reduced with easy access to daily service points and major components; ground-level access to tanks, filters, drains and engine shutdown; a maintenance platform that provides access to the engine engine, steering hydraulic tank and battery compartment; and an optional fast-fill service center, which enables high-speed fuel and oil exchange.
  • The modular design of the new generation modular radiator reduces removal & installation time because the stairway, cowling, radiator, fan and fan motor remove together as a single unit.
  • Enhanced serviceability and 500-hour service intervals are designed to increase machine availability and productivity.
  • Electric connectors are sealed to lock out dust and moisture, harnesses are braided for protection, and wires are color- coded for easy diagnosis and repair.
  • Individual cylinder heads are interchangeable for easy removal and visual inspection of internal parts.
Cat

DURABILITY AND LONG LIFE

  • The 793D frame uses a box-section design, incorporating two forgings and 24 castings in high-stress areas with deep penetrating and continuous wrap-around welds to resist damage from twisting loads without adding extra weight. The mild steel frame provides flexibility, durability and resistance to impact loads.
  • Resiliently mounted to the main frame to reduce vibration and sound, the integral ROPS is designed as an extension of the truck frame.
  • Component life is enhanced thanks to the standard rear-axle continuous filtration feature. Cleaner oil helps promote lubrication that leads to longer life.
  • The frame, powertrain, engine and components are built to be rebuilt — delivering multiple lives of like-new performance at a fraction-of-new price.
Cat

CAT BODIES

  • Cat bodies are the best choice for the 793D. They’re designed to be an integral part of the entire vehicle system, ensuring you achieve maximum chassis life.
  • The High Performance (HP) body features a lightweight, simplified and durable design that provides complete front machine coverage and extended overhead protection.
  • Available in several sizes, the MSD II body is ideal for mature mines with good operational and maintenance practices. It can be lined or unlined, with a site-specific body designed to maximize performance.
  • Intended for tough applications including greenfield sites and contracting mines, the Dual Slope body provides excellent load retention, maintains a low center of gravity with optimum load distribution and reduces shock loading.
  • The specialty combination body for coal and coal overburden accommodates light density material while maintaining payload potential.

Product Specifications for 793D

Nominal Rated Payload 256 ton (US) 232 t
Rated Gross Machine Weight 846240 lb 383848 kg
Chassis Weight 268929 lb 120563 kg
Body Weight 68564 lb 31100 kg
Note (1) Consult your tire manufacturer for maximum tire load Consult your tire manufacturer for maximum tire load
Note (2) Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires. Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires.
Gross Power - SAE J1995 2415 hp 1801 kW
Engine Model Cat® 3516B Cat® 3516B
Net Power - SAE J1349 2272 hp 1694 kW
Emissions Rating U.S. EPA Tier 1 U.S. EPA Tier 1
Bore 6.7 in 170 mm
Stroke 8.5 in 215 mm
Displacement 4760 in³ 78 l
Note (2) Net power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator. Net power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
Note (1) 3516E DGB Ready Engine is optional. Engine performance matches standard diesel version. 3516E DGB Ready Engine is optional. Engine performance matches standard diesel version.
Service Brakes Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
Standards Service and Secondary: ISO 3450:2011 Service and Secondary: ISO 3450:2011
Parking Brake Four-corner, Multi-disc, Spring Applied, Hydraulically Released Four-corner, Multi-disc, Spring Applied, Hydraulically Released
Load Brake Rear service brakes Rear service brakes
Front Axle - Empty 50 % 50 %
Rear Axle - Empty 50 % 50 %
Front Axle - Loaded 33 % 33 %
Rear Axle - Loaded 67 % 67 %
Note Weight distributions optimized with Cat body. Weight distributions optimized with Cat body.
Standard Tires 40.00 R57 40.00 R57
Rims 29" x 57" 29" x 57"
Note (1) Quick Change Rims (QCR) and Extended Life Wheel Station (XLWS) optional. Quick Change Rims (QCR) and Extended Life Wheel Station (XLWS) optional.
Note (2) Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities. Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.
Type Twin, two-stage hydraulic cylinders with snubbing valve. Twin, two-stage hydraulic cylinders with snubbing valve.
Pump Flow - High Idle 226 gpm 854 L/min
Relief Valve Setting - Raise 2950 psi 20340 kPa
Body Raise Time - High Idle 19.8 s 19.8 s
Body Lower Time - Float 19.9 s 19.9 s
Body Power Down - High Idle 17.8 s 17.8 s
Type Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top & bottom double shear clevis attachments Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top & bottom double shear clevis attachments
Effective Cylinder Stroke - Front 11.48 in 292 mm
Effective Cylinder Stroke - Rear 5.5 in 140 mm
Rear axle - Oscillation +/- 4.9º +/- 4.9º
Air Conditioning (HFC - 134A refrigerant) 35,100 Btu/h (HFC - 134A refrigerant) 35,100 Btu/h
Heater / Defroster 43930 Btu/h 43930 Btu/h
ROPS Standards (2) Rollover Protective Structure (ROPS) for: Operator meets ISO 3471:2008; Trainer meets ISO 13459:2012 Rollover Protective Structure (ROPS) for: Operator meets ISO 3471:2008; Trainer meets ISO 13459:2012
FOPS Standards Falling Objects Protective Structure (FOPS) meets ISO 3449:2005 Level II FOPS criteria and ISO13459:2012 Level II. Falling Objects Protective Structure (FOPS) meets ISO 3449:2005 Level II FOPS criteria and ISO13459:2012 Level II.
Steer Angle 29.1 ° 29.1 °
Turning Diameter - Front 96.33 ft 29.36 m
Steering Standards ISO 5010:2019 ISO 5010:2019
Height - Top of ROPS 18.33 ft 5584 mm
Overall Length 44.58 ft 13589 mm
Wheel Base 19.42 ft 5905 mm
Rear Axle - Tail 13.92 ft 3997 mm
Ground Clearance 3.3 ft 1005 mm
Dump Clearance 5.33 ft 1631 mm
Loading Height - Empty 20.33 ft 6189 mm
Overall Height - Body Raised 45 ft 13714 mm
Centerline Front Tire Width 18.5 ft 5610 mm
Engine Guard Clearance 4 ft 1294 mm
Overall Canopy Width 28.2 ft 8592 mm
Outside Body Width 23.92 ft 8007 mm
Inside Body Width 26.33 ft 7300 mm
Front Canopy Height 24.2 ft 7375 mm
Rear Axle - Clearance 3.33 ft 1128 mm
Centerline of Rear Dual Tire Width 16.25 ft 4963 mm
Overall Tire Width 24.92 ft 7605 mm
Overall Body Length 42.17 ft 12862 mm
Inside Body Length 25.3 ft 7712 mm
Inside Body Depth - Maximum 7.64 ft 2330 mm
Operating Width 25.17 ft 7680 mm
Forward - 1 7.2 mile/h 11.7 km/h
Forward - 2 9.8 mile/h 15.7 km/h
Forward - 3 13.4 mile/h 21.5 km/h
Forward - 4 18.1 mile/h 29.1 km/h
Forward - 5 24.5 mile/h 39.4 km/h
Forward - 6 33.7 mile/h 54.3 km/h
Reverse 6.8 mile/h 10.9 km/h
Top Speed - Loaded 33.7 mile/h 54.3 km/h
Type Double reduction, planetary with full floating axles. Double reduction, planetary with full floating axles.
Differential Ratio 1:08:01 1:08:01
Planetary Ratio 16:01 16:01
Total Reduction Ratio 28.8:1 28.8:1
Fuel Tank - Standard 1150 gal (US) 4354 l
Fuel Tank - Optional 1300 gal (US) 4922 l
Cooling System 225 gal (US) 852 l
Crankcase 77 gal (US) 291 l
Front Wheels - Each 8 gal (US) 30 l
Steering System - Including Tank 77 gal (US) 291 l
Differential - Final Drives 270 gal (US) 1022 l
Brake Hoist System - Includes Tank 282 gal (US) 1070 l
Torque Converter/Transmission System - Including Sump 60 gal (US) 227 l
Note (2) Base Body Weight - 29500-32600 kg (65000-71800 lbs) Base Body Weight - 29500-32600 kg (65000-71800 lbs)
Heaped (SAE 2:1)* 152-191 m³ / 199-250 yd³ 152-191 m³ / 199-250 yd³
Note (1) Consult your local Cat dealer for body recommendations. Consult your local Cat dealer for body recommendations.
Sound Standards (2) Operator sound pressure level 78 dB(A) Tested to ISO 6396:2008 Operator sound pressure level 78 dB(A) Tested to ISO 6396:2008

793D Standard Equipment

POWER TRAIN

  • Cat 3516E Diesel Engine:
    • Air Cleaner with Pre-cleaner (2)
    • Elevated Low Idle Control
    • Ether starting aid (automatic)
    • Multi-Point Oil Pressure Sensing
    • Turbocharger (4)/Aftercooler
    • Air Starter, turbine
    • Automatic starter protection
    • Multi-point oil pressure sensing
    • High speed crankcase oil change (Wiggins port)
  • Transmission:
    • 6-speed, Automatic Power Shift
    • Body-up Shift Inhibitor
    • Controlled Throttle Shifting
    • Directional Shift Management
    • Electronic Control and Downshift Inhibitor
    • Lock-up Torque Converter
    • Neutral Coast Inhibitor
    • Neutral Start Switch, Reverse Shift Inhibitor
    • Programmable Top Gear
    • Reverse Neutralizer during Dumping
  • Driveline Guard
  • Traction Control System
  • Rear axle continuous filtration

BRAKING SYSTEM

  • Oil-cooled, Multi-disc (front and rear) – Service, Resistive Braking, Parking, Secondary
  • Secondary, Emergency, spring applied with pressure release
  • Automatic Resister Control
  • Brake Release Motor (towing)
  • Engine Overspeed Protection
  • Extended life brake disc material

ELECTRICAL

  • Alarm, Back-up
  • Alternator (150-amp)
  • Batteries, 93-amp-hour, Low-maintenance, 12-volt (2)
  • Converter, 12-volt
  • Electrical System, 24-volt, 15 amp
  • LED Lighting System:
    • Back-up Lights
    • Direction Signals and Hazard Warning
    • Headlights, with Lo-hi beam selector
    • Front stair access/service deck
    • Stop and Tail Lights
    • Under-hood Light
  • Payload Indicator Lights
  • Battery disconnect – ground level switch
  • Engine shutdown – ground level switch

FLUIDS

  • Antifreeze protection to –35° C (–30° F)

FUEL SYSTEM

  • Fast-fill fuel system, ground level, Wiggins-Non-pressurizing 800 L/min (210 gal/min)
  • Fuel tank (4354 L/1,150 gal)
  • Fuel filter with separator

OPERATOR ENVIRONMENT

  • Air Cleaner Service Indicator
  • Air Conditioner
  • Ashtray
  • Auxiliary power connection/cigarette lighter
  • Coat Hook
  • Standard Cab:
    • Deluxe operator seat
    • Basic companion seat
    • Payload Indicator lamps
    • Retractable windshield visor
  • Diagnostic connection port
  • Dome Courtesy Light
  • Electric Engine Control Fault Indicator
  • Electric hour meter
  • Electric Window (Operator Only)
  • Entertainment radio ready:
    • 5-amp converter, speakers, antenna, and wiring
  • Gauge panel:
    • Air pressure, Brake oil temperature, Engine coolant temperature, Fuel level
  • Glass, Tinted
  • Heated mirrors, right and left
  • Heater/defroster
  • Horn
  • Insulated and Sound Suppressed
  • Integrated Object Detection System:
    • Radar and camera
  • Product Link™ Elite monitoring system:
    • Max payload speed manager
    • Cellular radio
  • Seat, operator, air suspended
  • Seat, trainer, non-suspended, full-size
  • Seatbelt, operator, park brake safety
  • Seatbelt, operator, three points, retractable, 75 mm (3 in) wide
  • Seatbelt, trainer, two points, retractable, 75 mm (3 in) wide
  • Speedometer and tachometer
  • Supplemental steering (automatic)
  • Steering Wheel, Tilt, Padded, Telescopic
  • Storage Compartment
  • Transmission gear indicator
  • VIMS™ Keypad
  • VIMS Message Center with Universal Gauge
  • Windshield Wiper and Washer
  • Windshield Visor, Retractable

OTHER EQUIPMENT

  • Air Line Dryer (2)
  • Automatic Lubrication System (Lincoln)
  • Body Mounting Group
  • Dumping, Auxiliary Quick Connect for “Buddy Dumping”
  • Reservoirs (Separate):
    • Brake/Hoist
    • Steering/Fan
    • Transmission/Converter
  • Rock Ejectors
  • Stairway access, 600 mm (24 in)
  • Steering, Auxiliary Quick Connect for Towing
  • Tie Down Eyes
  • Tow Hooks, Front
  • Tow Pin, Rear
  • VIMS Dataports (2)
  • Vandalism Protection Locks

793D Optional Equipment

POWER TRAIN

  • Cat 3516E Diesel Engine:
    • DGB Ready engine (3516E)
    • Engine pre-lube
    • Electric Start
    • Oil Renewal System (ORS)
    • Heater, engine coolant and oil (240-volt)
  • Extended Life Wheel Station (XLWS) powertrain
  • Traction Control System
  • Rear axle continuous filtration
  • Rear axle filtration cooler
  • Service Center, Fast Fill

BRAKING SYSTEM

  • Additional brake cooling package for downhill hauling
  • Brake wear indicator gauges

ELECTRICAL

  • Payload digital display
  • Transmission lockout – ground level switch

FLUIDS

  • Antifreeze protection to –50° C (–58° F)

FUEL SYSTEM

  • Fuel tank (4922 L/1,300 gal)
  • Fuel tank, omission (for DGB tank retrofit)
  • Heater, fuel recirculation type, non-electric

OPERATOR ENVIRONMENT

  • Deluxe Cab:
    • Premium Plus, heated, cooled and ventilated operator seat
    • Deluxe air suspended trainer seat
    • Cab cleanout vacuum
    • Operator footrest
    • External digital payload displays
    • Road Analysis Control (RAC)
  • Integrated Object Detection System:
    • Camera only (radar ready)
    • Omission, camera and radar
  • Product Link™ Elite monitoring system:
    • Satellite radio

RIMS AND WHEELS

  • Rim mounting arrangements for Standard and Quick Change rims
  • Standard 29" x 57" rims with 6" high flange
  • Quick Change 29" x 57" rims with 6" high flange
  • Rim diffuser
  • Rim mounting guard

OTHER EQUIPMENT

  • 24-volt starting receptacle (for air start)
  • Heated body exhaust package
  • Hub odometer (km)
  • Portable fire extinguisher
  • Powered access stairway
  • Walkway and Handrail for Rear Cab Access
  • Wheel chocks
  • Working at heights package

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