7495 HD

7495 HD Electric Rope Shovels

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Key Specs

Dipper Payload
90 t
82 t
Dipper Capacity
27.5-60.4 m3 (36-79 yd3)
27.5-60.4 m3 (36-79 yd3)
Working Weight - With Dipper and Standard Links
2856700 lb
1295777 kg

Features At A Glance

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Safety

Safety

  • Enhanced access and egress with 45-degree rear-facing electro-hydraulic boarding stair; non-slip stairs, platforms and walkways; non-skid material on roof surfaces; and an additional stair from the platform to the roof for a second means of egress.
  • Operator training seat that facilitates safe operator training.
  • Safer maintenance with deck-mounted crowd machinery that allows the majority of crowd maintenance to be completed with protection from machinery house deck and stored energy locations that are clearly marked.
  • Safety-enhanced electrical system, with high voltage DC bus located in the back of the drive cabinet; centralized control rack that keeps personnel away from high voltage components when troubleshooting; and shielding blocks induced currents that eliminate the need for high frequency bonding.
  • Additional safety options including a safety lighting package, remote drum control for safer rope change-out, immobilization cables to ensure ropes won’t swing when the brakes are set, and fire suppression locations around the machine.

Operator Cab

Operator Cab

  • Ergonomically positioned controls and adjustable joysticks to reduce operator fatigue, plus efficient layout for easy access to storage and workstations.
  • Motorized seat, console, and footrest, plus flip-up armrest with height and angle adjustment.
  • Rheostat lighting control for optimum light levels, and reduced sound levels from 74 to 80 dba.
  • Touch-screen display for real-time information, plus on-board phone communications.
  • Enhanced in-cab training environment, with adjacently positioned trainer seat that facilitates communication during training.

Reliability & Durability

Reliability & Durability

  • IGBT electric drive system with robust welded drive cabinet designed to withstand severe and consistent vibration; isolated, positive-pressure room that protects drive/controller cabinet from dust and debris; and mine-grade components that ensure performance and long, trouble-free life.
  • Robust front-end design with fully stress-relieved impact resistant steel; enhanced structure configuration that reduces weld-related stress concentration and extends life; 100% penetration and UT quality welds that secure all main splice joints; crack-resistant one-piece, forged dipper handle; rotating handle design that transmits torsional stress into the hoist ropes, extending boom and dipper handle life; and crowd and retract ropes or hydraulic fluid to absorb kickback force and reduce wear and cracking at the boom/dipper handle junction.
  • Traditional Rope Crowd system for outstanding performance and high reliability proven in operations around the world, with tubular handle design to reduce rack and pinion misalignment challenges; reduced front-end cracking thanks to retract ropes that absorb shock; and elimination of torsional stress thanks to rotating dipper handle, reducing cracking and extending component life.
  • Reliable dippers that reduce downtime: LatchFree Dipper that eliminates maintenance on the latch assembly, and FastFil™ Dipper that is manufactured from cold-weather, impact-resistant, high-strength steel.
  • Stretch-resistant crawler links made from heat-treated cast alloy, with induction hardened pins, manual hydraulic take-up adjustment and manganese bushings available for hard rock applications.

Efficiency & Productivity

Efficiency & Productivity

  • Faster swing times resulting from reduced swing inertia of lighter front-end plus improved left-hand line-of-sight with deck-mounted crowd machinery that reduces components on the boom that would impede visibility.
  • Wide-set boom point sheaves for more productive and efficient digging. with twin hoist ropes that balance dipper pull in the bank and automatically distribute digging force where it is needed most.
  • LatchFree Dipper design, which increases efficiency by reducing lost loads.
  • Improved fill factors with FastFil Dipper, thanks to trapezoidal shape that accommodates the natural configuration of the load.

Ground Engaging Tools & Wire Rope

Ground Engaging Tools & Wire Rope

  • Hammerless G.E.T., featuring Whistler style adapter matched with CapSure retention — making installation and removal faster, safer, easier and less complicated than hammered alternatives.
  • Lip systems delivered ready to work, with fully machined lip surfaces that ensure a perfect fit, reducing wear and extending lip lifecycle.
  • Adapter that is secured to the lip with either hammerless or traditional C-clamp and wedge retention, plus hammerless wedge retention assembly that is often reusable, helping to lower your operating costs.
  • Multiple tip profiles designed for a broad range of applications; superior penetration and lip protection with hammerless shroud system.
  • Quality Cat wire rope options for hoist, retract and crowd and well as dipper trip ropes and suspension strands; manufactured using thermal injection process that provides complete penetration of plastic into the rope to resist the unwanted effects of abrasion and impact damage by encapsulating the strands to reduce steel-to-steel contact and seal in lubricants that prolong wire life.

Technology

Technology

  • AccuLoad, which improves productivity by providing real-time dipper load feedback directly to operators and allowing the operator to monitor load and shift performance; also reduces machine and truck overloading.
  • Bearing Temperature Monitoring, which enables better maintenance predictability and reduced risk of failure by monitoring bearing temperature and alerting operator of high temperatures; helps predict maintenance through bearing temperature trending and reduces risk of major failure
  • Machine health back-office solution, which monitors machine performance and provides productivity reporting.

Product Specifications for 7495 HD

Dipper Payload 90 t 82 t
Dipper Capacity 27.5-60.4 m3 (36-79 yd3) 27.5-60.4 m3 (36-79 yd3)
Note Dependent on application and material density. Dependent on application and material density.
Working Weight - With Dipper and Standard Links 2856700 lb 1295777 kg
Ballast - Furnished By Customer 574000 lb 260362 kg
Note (1) These weights will vary slightly depending upon dipper and optional equipment selection. These weights will vary slightly depending upon dipper and optional equipment selection.
Note (2) All specifications are based on a 32 m3 (42 yd3) dipper and standard 213.4 cm (84 in) treads. All specifications are based on a 32 m3 (42 yd3) dipper and standard 213.4 cm (84 in) treads.
Ground Bearing Pressure Ground bearing pressure is dependent upon many factors. Ground bearing pressure is dependent upon many factors.
Ground Bearing Pressure - Total Effective Bearing Area (1) 343 ft² 32 m²
Crawler Dimensions - Overall Width 274.3 cm (108 in) Treads 34.75 ft 10.6 m
Ground Bearing Pressure - 213.4 cm (84 in) Treads - Standard 58 psi 400 kPa
Ground Bearing Pressure - Total Effective Bearing Area (2) 442 ft² 41 m²
Hoist A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear. A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
Crawler Dimensions - Overall Width 213.4 cm (84 in) Treads, Standard 32.75 ft 10 m
Swing Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack. Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
Ground Bearing Pressure - 274.3 cm (108 in) Treads 46 psi 316 kPa
Upper Works Overall Width - Including Standard Walkways 44.25 ft 13.5 m
Planetary Propel Dual-motor independent drive. Dual-motor independent drive.
Radius of Level Floor 52.49 ft 16 m
Dumping Height - With Clearance to Open Dipper Door 30.84 ft 9.4 m
Cutting Height - Maximum 48.75 ft 14.9 m
Revolving Frame Tail Swing Radius 30.51 ft 9.3 m
Cutting Radius - Maximum 74.75 ft 22.8 m
Note (1) Optimal working ranges based on loading a Cat® 793F truck. Optimal working ranges based on loading a Cat® 793F truck.
Note (2) *All specifications are based on a 32 m3 (42 yd3) dipper and standard 213.4 cm (84 in) treads. *All specifications are based on a 32 m3 (42 yd3) dipper and standard 213.4 cm (84 in) treads.
Type Automatic, single-line system for open gear lubricant and grease. Automatic, single-line system for open gear lubricant and grease.
Components (1) 6 pumps (4 for open gear lubricant and 2 for grease) located in an insulated, heated, double-walled lube room. 6 pumps (4 for open gear lubricant and 2 for grease) located in an insulated, heated, double-walled lube room.
Components (2) External fastfill from lower level. External fastfill from lower level.
Power Requirements - 60 Hz 7,200V 7,200V
Power Requirements - 50 Hz 6,000V, 6,600V, 7,200V, 11,000V 6,000V, 6,600V, 7,200V, 11,000V
Power Requirements - Peak power 4466 hp 3330 kW
Power Requirements - Voltage 3 phase, 50/60 Hz, 7,200V 3 phase, 50/60 Hz, 7,200V
Power Requirements - Average Power Demand 832-1165 kW (1,116-1,562 hp) 832-1165 kW (1,116-1,562 hp)
Drive IGBT Acutrol drive system. IGBT Acutrol drive system.
Note Other voltage options available to suit customer requirements. Other voltage options available to suit customer requirements.
Rope Data - Boom Suspension - Diameter 3.25 in 83 mm
Rope Data - Dipper Trip - Diameter 0.625 in 16 mm
Rope Data - Hoist - No. 2 2
Rope Data - Note High impact ropes available as an option. High impact ropes available as an option.
Rope Data - Crowd - Diameter 2.5 in 64 mm
Rope Data - Retract - Diameter 2.5 in 64 mm
Rope Data - Crowd - No. 1 1
Rope Data - Hoist - Diameter 2.75 in 70 mm
Components One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle. One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
Rope Data - Boom Suspension - No. 4 4
Rope Data - Retract - No. 1 1
Crowd Rope Crowd: the crowd machinery is located at the front center of the revolving frame; consisting of a motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft. Rope Crowd: the crowd machinery is located at the front center of the revolving frame; consisting of a motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Rope Data - Dipper Trip - No. 1 1

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7495 HD Electric Rope Shovel

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7495 HD Electric Rope Shovel
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Cat Electric Rope Shovels Moodsetter Video

Cat® Electric Rope Shovels: Loading Methods

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Cat® Electric Rope Shovels: Loading Methods

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