An Innovation Becomes
A Standard

Cat engine cutaway showing the closed crankcase
Cat engine cutaway showing the closed crankcase

The Cat® Closed Crankcase Ventilation System (CCV)

Specifically designed for Cat® G3600 solutions, the bolt-on Cat Closed Crankcase Ventilation System (CCV) holds multiple unique patents that distinguish it from conventional CCV system approaches. The system has the capability to operate at very low ambient temperatures with minimal risk to condensation and emulsion, while also lowering engine methane emissions up to 20%. When combined with a Gen 2 Kit on a G3600 Gen 1 engine, operators can experience up to a 50% reduction in engine methane emissions.

The system can be applied now at anytime with minimal downtime, is available as standard on new G3600 A4 Gen 2 engines and as an upgrade for A4 engines.

 

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Our Cat CCV System is engineered to enable operators to maximize their existing fleets—and uptime—while keeping pace with the industry’s evolving requirements. They are now able to take advantage of new technology without having to wait and purchase a new engine.

Derek Kamp

Vice President

Caterpillar Oil and Gas

What Sets The Cat® CCV System Apart?

As a field-proven technology, the CCV system is designed to capture and filter gases that accumulate in the engine crankcase and route them into the engine intake system. Returned crankcase gases are combusted before exiting the engine, eliminating blow-by emissions while maintaining engine health. This system helps gas compression operators meet regulatory requirements in a cost-effective manner while utilizing existing assets.

The CCV system sustainability benefits add up:

  • Reduces up to 20% of engine methane emissions*
  • Eliminates crankcase venting
  • Easy to install as a bolt-on retrofit anytime
  • Operational in low-ambient temperatures with minimal risk of condensation*
  • Reduces methane emissions by up to 50% when a Cat CCV and Gen 2 kit are applied to a G3600 Gen 1 engine

* Using OEM data, end of ring life, pipeline quality gas (85 MN / 905 BTU / scf)

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An Inside Look At The CCV System

This interactive animation takes you inside the Closed Crankcase Ventilation technology behind the most recent G3600 upgrade kits.

Take A Look
The interior of a CCV system unit
The interior of a CCV system unit

How Does The CCV System Make Cat Engines Better?

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Your Questions Answered: Closed Crankcase Ventilation Systems For Reciprocating Gas Compression Engines

You’ve seen the economic and environmental benefits, but does the CCV system fit the unique specifications of your operation? This rundown will help you decide if it’s time for an upgrade.

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Top Three Benefits Of Closed Crankcase Ventilation Systems (CCV) For Gas Compression Operators

Eliminating the venting of crankcase gases is just one way CCV systems help operators meet goals. Check out the ways this technology reduces downtime and improves engine durability.

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Striking A Balance: Answering Gas Compression Operators’ Top Questions To Harmonize Operational And Climate-Related Goals

Maintaining performance while reducing emissions is a delicate balance. How does the CCV system pull it off? We answer questions from gas compression operators and offer insight on the technology.

More On The Cat CCV

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Striking A Balance: Answering Gas Compression Operators’ Top Questions To Harmonize Operational And Climate-Related Goals

Maintaining performance while reducing emissions is a delicate balance. How does the CCV system pull it off? We answer questions from gas compression operators and offer insight on the technology.

Learn More


Your Questions Answered: Closed Crankcase Ventilation Systems For Reciprocating Gas Compression Engines

You’ve seen the economic and environmental benefits, but does the CCV system fit the unique specifications of your operation? This rundown will help you decide if it’s time for an upgrade.

Learn More

Top Three Benefits Of Closed Crankcase Ventilation (CCV) Systems For Gas Compression Operators

Eliminating the venting of crankcase gases is just one way in which CCV systems help operators meet goals. Check out the ways this technology reduces downtime and improves engine durability.

Learn More


How Does The CCV System Make Cat Engines Better?

Less engine oil consumption, less component damage and a cleaner, safer working environment—there are many ways in which CCV system is an upgrade for your oil and gas operation.

Learn More

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G3600 Upgrade Kits

Enhance your existing Cat® G3600 A3 or A4 Gen 1 models to maximize performance. Caterpillar upgrade kits help you lower emissions and improve operational efficiency.

See The Upgrade Kits
G3600 Phase 2
G3600 Phase 2

Here When You Need Us

When you’re ready to retrofit with Closed Crankcase Ventilation, your local Cat dealer is here to help. We’ll find more sustainable solutions that fit your operational needs.

Find Your Dealer
A silhouette of an oil and gas jobsite landscape with two workers shaking hands
A silhouette of an oil and gas jobsite landscape with two workers shaking hands