8200

Draglines 8200

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Key Specs

Bucket Capability
46-61 m3 (60-80 yd3)
46-61 m3 (60-80 yd3)
Boom Length
100 m (328 ft)
100 m (328 ft)
Working Weight - Approximate
3.8-4.1 million kg (8.5-9.1 million lb)
3.8-4.1 million kg (8.5-9.1 million lb)

Overview

THE INDUSTRY’S MOST ENVIRONMENTALLY FRIENDLY EXCAVATORS

Cat® draglines offer the lowest material removal cost per ton, consume less power and emit fewer greenhouse gases than other methods of overburden removal, making them the most productive and environmentally friendly excavators in the industry. The Cat® 8200 offers all the innovative technology of our flagship model — the 8750 —but on a mid-range size scale. Along with a lower capital outlay compared to larger draglines, the 8200’s unique combination of technology, size and long operating life ensures the low total cost of ownership you need for a strong return on your investment. And like all Cat draglines, the 8200 is supported by a team with a century of experience, institutional knowledge and unmatched expertise.

Benefits

Reducing Environmental Impact

Consumes less power, produces less heat and noise, and emits fewer greenhouse gases than other methods

10% Energy Savings Over the Life of the Machine

With AC IGBT Electrics, which allow for greater machine uptime, lower operating costs and faster cycle times

Globally Available Aftermarket Solutions

Including upgrades, relocation and assembly, reconfiguration and component rebuilds

Features At A Glance

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SAFETY

SAFETY

  • Rear ingress/egress door with no-step floor to prevent trip hazards, particularly in cases of emergency where rapid exit from the cab is necessary.
  • Superior visibility with full operator-to-boom point line of sight, plus maximum operator situational awareness via external camera system with direct feed to overhead monitors in cab.
  • Safe and convenient access with non-skid material on roof and shoe walkway surfaces to prevent falls, and serrated bar grating stairs, platforms and walkways that facilitate safe movement around the machine.
  • Enhanced safety during operator training with additional emergency stop button within reach of trainer seat.
  • Safety-enhanced electrical system, with emergency stop system that is hardwired dual string with safety relay; all operator interface controls that are 24 volt; available Arc Flash evaluation; single point of motion disable for mechanical maintenance of machine; key interlocking to prevent access to incoming High Voltage connection areas; and stored energy warning signs installed.
Cat

CONFIGURED FOR EACH SITE

  • Application engineers who work collaboratively with mines, considering factors such as digging environment, mine life, mine plan and annual production targets to determine the proper dragline configuration for each customer's mine site.
  • Engineers who analyze mine environments and apply the findings to recommendations for new draglines as well as upgrade recommendations for existing dragline fleets.
OPERATOR CAB

OPERATOR CAB

  • State-of-the-art operator cab that is the product of a multi-year collaboration between Caterpillar, mining companies and operators.
  • Provides industry-leading visibility with excellent line of sight supplemented by optimally mounted cameras and display screens.
  • Available with an ergonomic, adjustable operator’s seat.
  • Reduced cognitive fatigue and enhanced productivity via the intuitive and visually aesthetic display screens.
  • Effortless operation and improved control response resulting from new Hall Effect joysticks (patent pending), with custom-designed ergonomic handles and “finger touch control” spring tension.
Cat

SERVICEABILITY

  • Improved service access with walkways across the machine, plus easy accessibility to the base via manholes inside and outside of roller circle path; revolving frame access, which improves the ability to move from section to section throughout all compartment spaces; raised platforms for swing, brake, blower and electrical termination maintenance; substantial walkways/work areas around deck-mounted machinery and electrical equipment; and ready accessibility to hoist and drag drums via stairs, walkways and platforms.
  • Overhead cranes that provide coverage to most major components.
  • Easily accessible maintenance point for lube servicing.
  • Robust exterior flood lighting brackets that allow changing of flood lights from walkways and platforms; and machinery house internal highbay lighting that is accessible from boxes with quick opening hatches on top of roof.
Cat

DURABILITY

  • Boom and Tri-Structures manufactured using cold-weather, impact-resistant, high-strength steel with select welds of full penetration, profiled and ground type.
  • Structural welds that undergo visual inspection, with critical welds also receiving MT, UT or X-ray inspection; and large furnaces used to stress-relieve critical weldments.
  • Base frame assembly that features radial design to optimize load and access, forged integral center pintle, stress-relieved “T-section” roller path sub-weldment and thick bottom plate with abrasion resistant steel wear plates and anti-skid cleats.
  • Large diameter machined crowned rollers, with a third rail that eliminates flanged rollers, which allows the addition of more rollers to significantly extend service life.
  • AC components located in sturdy, mine-grade cabinet, with reliability features including major control and power electrics that are derived from the transportation sector, allowing for high temperature ratings, shock and vibration ruggedness, and longevity of component availability; IP 54 enclosure that is liquid cooled, transferring heat out of machinery house; cabinets that allow optimized cable routing; and cable internals that are organized to allow efficient access to internal components.
RELIABILITY

RELIABILITY

  • Equipped with AC IGBT Electrics, which deliver superior availability — routinely greater than 95% — thanks to fewer components, interchangeable inverters, no fuses or circuit breakers required, elimination of regular maintenance on power control modules, and reduced motor maintenance.
  • Electric drive system that operates independent of mine network, delivering full power with voltage ±10% and ability to continue to operate with reduced power with voltage –10% to –30%.
  • Highly reliable swing planetary transmission and output pinion, with interchangeable parts across all swing drives, potential for machine to operate with removal of one swing unit (typical maintenance), cooler/filtration unit plumbed to each planetary gearcase, and ability to control and monitor via dragline Programmable Logic Controller (PLC).
  • Hoist/drag machinery featuring parallel shaft gearcases, with eccentric bearing cartridges for optimal gear alignment; gearing, bearings, drums, etc., that are interchangeable between hoist and drag motions; splash lubricated gearcases with optional filtration available; leak-proof inspection hatches for inspection of all gear mesh; drums that are mounted on self-aligning, anti-friction bearings; and motors coupled to input pinions with grid couplings to reduce impact loads.
  • Propel machinery featuring heavy duty eccentric cam, driven by bull gear and parallel shaft gearbox; eccentric bushing continuously monitored via RTDs; and PLC that will alarm and shut down machine if permissible temperatures are exceeded.

Product Specifications for 8200

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Bucket Capability 46-61 m3 (60-80 yd3) 46-61 m3 (60-80 yd3)
Boom Length 100 m (328 ft) 100 m (328 ft)
Working Weight - Approximate 3.8-4.1 million kg (8.5-9.1 million lb) 3.8-4.1 million kg (8.5-9.1 million lb)
Rated Suspended Load 136 077-181 437 kg (300,000-400,000 lb) 136 077-181 437 kg (300,000-400,000 lb)
Bucket Capabilities 46-61 m3 (60-80 yd3) 46-61 m3 (60-80 yd3)

Compatible Technology and Services

Leverage Caterpillar connected data and security principles to improve efficiencies, increase productivity and make your business more profitable.

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Mine site output depends on efficient loading and hauling. Cat® MineStar™ Terrain for loading makes those operations more productive while providing accurate feedback to key personnel. Terrain for loading is a machine guidance system that delivers real-time data in the cab — on everything from bucket positioning and bench height to ore bodies and volume of material cut and filled. That enables every operator to maximize machine efficiency, leading to better material management, more accurate grades and less rework and wear.

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Cat 8200 Dragline Virtual Product Tour

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See how 8200 compares against frequently compared products.

Draglines
Selected
8200
8200
Bucket Capability
46-61 m3 (60-80 yd3)
46-61 m3 (60-80 yd3)
Boom Length
100 m (328 ft)
100 m (328 ft)
Working Weight - Approximate
3.8-4.1 million kg (8.5-9.1 million lb)
3.8-4.1 million kg (8.5-9.1 million lb)
Draglines
8000
8000
Bucket Capability
24 to 34 m3 (31 to 44 yd3)
24 to 34 m3 (31 to 44 yd3)
Boom Length
75 to 101 m (246 to 331 ft)
75 to 101 m (246 to 331 ft)
Working Weight - Approximate
1 770 000 to 1 988 000 kg (3,902,000 to 4,382,000 lb)
1 770 000 to 1 988 000 kg (3,902,000 to 4,382,000 lb)
View Details
Draglines
8750
8750
Bucket Capability
76-116 m3 (100-152 yd3)
76-116 m3 (100-152 yd3)
Boom Length
109.7-132.5 m (360-435 ft)
109.7-132.5 m (360-435 ft)
Working Weight - Approximate
5.8-7.5 million kg (13.1-15.9 million lb)
5.8-7.5 million kg (13.1-15.9 million lb)
View Details