Heavy equipment rebuilding (often referred to as heavy equipment refurbishing) isn’t the same as repairing it. Here’s a look at the key differences and your options.
Estimated read time: 3 minutes
Heavy equipment is built to last, but life expectancy isn’t unlimited. When a machine or power system wears down, you can replace it with a new product. Or, you can repair or rebuild it. Here’s how we define repairs and rebuilds at Caterpillar:
Repairs fix or replace worn or under-performing components. Think of a repair as a problem solver.
Rebuilds return end-of-life components, systems or machines to like new condition. (Others call this heavy equipment refurbishing.) Think of a rebuild as a life extender.
The answer depends on your situation and priorities. Here’s a good rule of thumb:
Do you only need to replace a few components or fix a minor issue? Are you planning to replace this machine soon or use it infrequently? Does it need to be back on the job ASAP? Repairing heavy equipment may be faster and more cost effective.
Does your machine need major repairs? Do you plan on using it for a while? Are you flexible on timing? Rebuilding (or refurbishing) heavy equipment may be more economical. And don’t overlook the other advantages of a rebuild. You can restore a machine’s original performance and productivity, add optional upgrades and enhancements, and even increase resale value.
Refer to this in-depth look at the pros and cons of repairing, rebuilding or replacing as you make your decision.
You can choose multiple repair options for Cat® construction equipment, mining equipment and power systems. Typically, they fall into three categories: engine, drive train and hydraulics.
Within each category, you’ll find customizable options and tiered pricing. Your local Cat dealer will work with you to identify your specific repair and parts needs, then find the right level for your business.
Completing repairs before failure helps keep costs and downtime to a minimum. In some cases, you can replace failed components with Cat Reman parts to reduce repair expenses and timing. Your dealer can also help you plan repairs to keep uptime high.
You can select a Cat dealer rebuild tailored to your budget and timeframe. Or you can opt for a Cat Certified Rebuild, which restores like new performance for a fraction of the cost.
Every Cat Certified Rebuild machine undergoes an extensive rebuild process. It includes more than 350 tests and inspections, plus the latest engineering updates. Your dealer also completes the reconditioning work not included in typical overhauls and the automatic replacement of parts that don’t meet strict reusability standards. A Cat Certified Rebuild machine receives a new product identification number (PIN) and a same-as-new warranty.
A complete machine rebuild is just one option available through the Cat Certified Rebuild Program. You can also choose:
Have more questions about the differences between repairs and rebuilds? Looking for preventative maintenance support to extend the lifespan of machines and components? Want to get a repair or rebuild on the schedule now? Your local Cat dealer is standing by to help.
Read about the many reasons mines are choosing the R2900 XE — Caterpillar's first diesel electric underground loader.
Learn MoreCompare the Cat® G3516J and G3516 TA gas compression engines to find the right fit for your site’s emissions, power, and performance needs. Learn how lean burn and rich burn technologies impact efficiency, maintenance, and NOx compliance to help operators move gas more cost-effectively and sustainably.
Learn MoreThe frac pad is changing. A 100% natural gas-powered, fully integrated mechanical system can give your completions operations a competitive edge.
Learn MoreEngineered to be the most efficient 100-ton mechanical truck in the industry, the Cat® 777 makes it possible for you to haul more — for less. It combines best-in-class productivity and proven performance with high availability and increased fuel efficiency to deliver a low cost-per-ton and help you boost margins in even the toughest conditions.
Learn More